IP Library Patent Application 12379196
Patent Application
App. No. 12/379,196

Thin-film photovoltaic power system with integrated low-profile high-efficiency inverter

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Quick Facts
Patent No.
US None
App. No.
12/379,196
Abstract

A photovoltaic device including at least one photovoltaic cell and a transformerless inverter electrically coupled to the at least one photovoltaic cell. The at least one photovoltaic cell and the transformerless inverter are integrated into a photovoltaic package.

Claims (49)

1 . A photovoltaic device, comprising:

at least one photovoltaic cell; and

a transformerless inverter electrically coupled to the at least one photovoltaic cell,

wherein the at least one photovoltaic cell and the transformerless inverter are integrated into a photovoltaic package.

2 . The device of claim 1 , wherein the photovoltaic package comprises a low-profile laminate or non-laminate package.

3 . The device of claim 2 , wherein the low-profile package is less than 11 mm thick.

4 . The device of claim 3 , wherein the low-profile package is less than 5 mm thick.

5 . The device of claim 2 , wherein the at least one photovoltaic cell is a thin-film photovoltaic cell.

6 . The device of claim 5 , further comprising a ceramic capacitor electrically coupled to a string of the thin-film photovoltaic cells which include the at least one photovoltaic cell.

7 . The device of claim 6 , wherein the transformerless inverter comprises a transformerless buck converter.

8 . The device of claim 7 , wherein the transformerless buck converter comprises at least one of a synchronous buck converter or an asynchronous buck converter.

9 . The device of claim 7 , further comprising a controller coupled to the transformerless buck converter, the controller comprising a peak power tracker and at least one of a discontinuous conduction mode controller or a boundary conduction mode controller.

10 . The device of claim 9 , wherein the transformerless buck converter comprises at least one transistor, at least one diode, and at least one inductor for asynchronous operation; or at least two transistors and at least one inductor for synchronous operation.

11 . The device of claim 10 , wherein the at least one inductor is integrated onto a printed circuit board or at least one layer of the package.

12 . The device of claim 9 , wherein the transformerless inverter further comprises a transformerless boost converter electrically coupled to the controller.

13 . The device of claim 7 , wherein the transformerless inverter comprises a transformerless buck-boost converter.

14 . A method of operating a photovoltaic device, comprising:

providing an input power from a photovoltaic cell to a transformerless DC/DC converter;

operating the transformerless DC/DC converter in at least one of a discontinuous conduction mode or a boundary conduction mode; and

providing an output power from the transformerless DC/DC converter to an unfolder.

15 . The method of claim 14 , wherein the transformerless DC/DC converter comprises a transformerless buck converter.

16 . The method of claim 15 , wherein the step of operating comprises operating the transformerless buck converter in discontinuous conduction mode.

17 . The method of claim 16 , wherein operating the transformerless buck converter in discontinuous conduction mode comprises ending a switching period of the transformerless buck converter after an inductor current of the transformerless buck converter reaches zero.

18 . The method of claim 17 , wherein the transformerless buck converter comprises at least one transistor, at least one diode, and at least two integrated inductors.

19 . The method of claim 17 , further comprising controlling a duty cycle of the switching period in order to shape an output of the unfolder.

20 . The method of claim 15 , wherein the step of operating comprises operating the transformerless buck converter in boundary conduction mode.

21 . The method of claim 20 , wherein operating the transformerless buck converter in boundary conduction mode comprises ending a switching period of the transformerless buck converter when a current of one of the at least two integrated inductors reaches zero.

22 . The method of claim 15 , wherein the transformerless DC/DC converter further comprises a transformerless boost converter.

23 . The method of claim 22 , wherein the transformerless buck converter and the transformerless boost converter together comprise at least two transistors controlled by a controller, and wherein the transformerless buck converter and the transformerless boost converter operate in different modes.

24 . The method of claim 14 , wherein the transformerless DC/DC converter further comprises a transformerless buck-boost converter.

25 . The method of claim 14 , wherein the photovoltaic cell, the transformerless DC/DC converter, and the unfolder comprise a photovoltaic package less than 11 mm thick.

26 . A photovoltaic circuit, comprising:

at least one photovoltaic cell;

a storage capacitor electrically coupled to the at least one photovoltaic cell;

a transformerless DC/DC converter electrically coupled to the storage capacitor;

an electromagnetic interference (EMI) filter electrically coupled to the transformerless DC/DC converter;

an unfolder electrically coupled to the EMI filter; and

a controller electrically coupled to the transformerless DC/DC converter.

27 . The circuit of claim 26 , wherein the at least one photovoltaic cell, the storage capacitor, the transformerless DC/DC converter, the EMI filter, the unfolder, and the controller are integrated into a photovoltaic package.

28 . The circuit of claim 27 , wherein the photovoltaic package comprises a low-profile laminate or non-laminate package.

29 . The circuit of claim 28 , wherein the low-profile package is less than 11 mm thick.

30 . The circuit of claim 29 , wherein the low-profile package is less than 5 mm thick.

31 . The circuit of claim 27 , wherein the DC/DC converter comprises a buck converter.

32 . The circuit of claim 31 , wherein the DC/DC converter further comprises a boost converter, and wherein the DC/DC converter comprises at least two transistors.

33 . The circuit of claim 27 , wherein the DC/DC converter comprises a buck-boost converter.

34 . The circuit of claim 31 , further comprising a controller coupled to the buck converter, the controller comprising a maximum power point tracker and at least one of a discontinuous conduction mode controller or a boundary conduction mode controller.

35 . The circuit of claim 34 , wherein the controller partially comprises digital circuitry.

36 . The circuit of claim 28 , wherein the EMI filter comprises at least one inductor integrated into a printed circuit board.

37 . The circuit of claim 28 , wherein components of the transformerless DC/DC converter, the EMI filter, or the unfolder are integrated onto at least one of a printed circuit board, a flex circuit, a substrate, or back barrier of the package.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 29, 2016
From: APOLLO PRECISION KUNMING YUANHONG LIMITED
To: BEIJING APOLLO DING RONG SOLAR TECHNOLOGY CO., LTD.
Reel/Frame 037855/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2015
From: HANERGY HOLDING GROUP LTD.
To: APOLLO PRECISION KUNMING YUANHONG LIMITED
Reel/Frame 034825/0979 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2014
From: MIASOLE
To: HANERGY HOLDING GROUP LTD.
Reel/Frame 032092/0694 →
RELEASE OF SECURITY INTEREST Recorded Jan 7, 2013
From: PINNACLE VENTURES, L.L.C.
To: MIASOLE
Reel/Frame 029579/0494 →
SECURITY AGREEMENT Recorded Aug 28, 2012
From: MIASOLE
To: PINNACLE VENTURES, L.L.C.
Reel/Frame 028863/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2009
From: ERICKSON, ROBERT W., JR.; CROFT, STEVEN; EVERSON, SHAWN; SCHULTZ, AARON
To: MIASOLE
Reel/Frame 022481/0779 →