Electrophoretic display device, method of manufacturing electrophoretic display device, and electronic device

1. An electrophoretic display device comprising:

a first electrode provided on a surface of a first base member, the surface of the first base member being formed with a plurality of concave portions in which the first electrode is disposed;

second electrodes provided on a surface of a second base member so that the second electrodes are placed in a facing relationship with the first electrode, the surface of the second base member being formed with a plurality of concave portions which respectively correspond to the concave portions of the first base member to form a plurality of pairs of corresponding concave portions, the second electrodes being respectively disposed in the concave portions of the second base member; and

a plurality of microcapsules provided between the first electrode and the second electrodes in a state that each of the plurality of microcapsules is partially received in each of the pairs of the corresponding concave portions of the first and second base members, the plurality of microcapsules each having an internal space filled with an electrophoretic dispersion liquid, and the electrophoretic dispersion liquid containing electrophoretic particles, the plurality of microcapsules being positioned such that spaces are formed between the first electrode and the second electrodes.

2. The electrophoretic display device as claimed in claim 1 , an average size of the spaces in a thickness direction of the electrophoretic display device being in the range of 0.2d to 0.8d when a volume-average particle size of the plurality of microcapsules is defined as “d”.

3. The electrophoretic display device as claimed in claim 1 , a volume-average particle size of the plurality of microcapsules being in the range of 20 to 60 μm.

4. The electrophoretic display device as claimed in claim 1 , the plurality of microcapsules being arranged in a monolayer in a side by side relation without overlapping in a thickness direction of the electrophoretic display device.

5. The electrophoretic display device as claimed in claim 1 , the depth of each of the concave portions of the first and second base members being in the range of 0.1d to 0.5d when a volume-average particle size of the plurality of the microcapsules is defined as “d”.

6. The electrophoretic display device as claimed in claim 1 , the concave portions of the first and second base members including adjacent concave portions, a pitch between the adjacent concave portions being set so as to be larger than or equal to a volume-average particle size of the plurality of microcapsules.

7. The electrophoretic display device as claimed in claim 1 further comprising:

a first binder layer formed on the first electrode and a second binder layer formed on the second electrodes, the plurality of microcapsules being fixed onto the first electrode through the first binder layer and onto the second electrodes through the second binder layer, and the first binder layer being provided on the first electrode so as not to be brought into contact with the second binder layer.

8. The electrophoretic display device as claimed in claim 7 , each of the first binder layer and the second binder layer having conductive property.

9. The electrophoretic display device as claimed in claim 8 , an electric conductivity of each of the first binder layer and the second binder layer being in the range of 20 to 200 μS/cm.

10. The electrophoretic display device as claimed in claim 7 , each of the first binder layer and the second binder layer being constituted of an acryl-based resin as a main component thereof.

11. The electrophoretic display device as claimed in claim 1 , each of the plurality of microcapsules having a substantially spherical shape.

12. An electronic device provided with the electrophoretic display device defined in claim 1 .

13. A method of manufacturing an electrophoretic display device, the method comprising:

preparing a first electrode provided on a first base member, and the first electrode having a surface;

preparing second electrodes provided on a second base member;

forming a first binder layer on the surface of the first electrode;

supplying a plurality of microcapsules onto the first binder layer with a predetermined spacing between adjacent microcapsules, the plurality of microcapsules each having an internal space, the internal space filled with an electrophoretic dispersion liquid, and the electrophoretic dispersion liquid containing electrophoretic particles;

fixing the plurality of microcapsules onto the surface of the first electrode through the first binder layer to obtain an electrophoretic display sheet;

forming a second binder layer on the plurality of microcapsules so as not to be brought into contact with the first binder layer to form spaces between the plurality of the adjacent microcapsules and between the first binder layer and the second binder layer; and

providing the second electrodes provided on the second base member on the second binder layer to obtain the electrophoretic display device.

14. The method as claimed in claim 13 , the supplying of the plurality of microcapsules comprising:

dispersing the plurality of microcapsules to a dispersion medium having a volatile property to obtain a microcapsule dispersion liquid;

supplying the microcapsule dispersion liquid onto the first binder layer to obtain a liquid coating film; and

volatilizing and removing the dispersion medium from the liquid coating film to thereby allow the plurality of microcapsules to remain on the first binder layer.

15. The method as claimed in claim 14 , a specific gravity of the dispersion medium being lower than a specific gravity of each of the plurality of microcapsules.

16. A method of manufacturing an electrophoretic display device, the method comprising:

preparing a first electrode provided on a first base member, and the first electrode having a surface;

preparing second electrodes provided on a second base member;

forming a first binder layer on the surface of the first electrode;

supplying a plurality of microcapsules onto the first binder layer with a predetermined spacing between adjacent microcapsules, the plurality of microcapsules each having an internal space, the internal space filled with an electrophoretic dispersion liquid, and the electrophoretic dispersion liquid containing electrophoretic particles;

fixing the plurality of microcapsules onto the surface of the first electrode through the first binder layer to obtain an electrophoretic display sheet;

forming a second binder layer preliminarily on the second electrodes provided on the second base member; and

providing the second binder layer formed on the second electrodes on the plurality of microcapsules of the electrophoretic display sheet so as to allow the second binder layer to adhere to the plurality of microcapsules so that spaces are formed between the plurality of the adjacent microcapsules and between the first binder layer and the second binder layer to obtain the electrophoretic display device.

17. The method as claimed in claim 16 , the second base member having a surface on which the second electrodes are formed and a plurality of concave portions are provided, and the second electrodes being formed on the surface of the second base member so that the second electrodes are respectively disposed in the concave portions of the second base member, the second binder layer being formed on the second electrodes so as to be in contact with the second electrodes disposed in the concave portions of the second base member.

18. The method as claimed in claim 17 , the first binder layer including sub-first binder layers, the sub-first binder layers being formed only in concave portions of the first base member.

19. The method as claimed in claim 16 , before the forming of the second binder layer and after the fixing of the plurality of microcapsules, the method further comprises tilting the electrophoretic display sheet.