IP Library Granted Patent US 8,201,393
Granted Patent B2
US 8,201,393 · App. 12/380,581 · Granted Jun 19, 2012

Exhaust-gas aftertreatment device

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Quick Facts
Patent No.
US 8,201,393
App. No.
12/380,581
Granted
Jun 19, 2012
Kind
B2
Abstract

The invention relates to an exhaust-gas aftertreatment device, comprising a control unit ( 4 ) for controlling a diaphragm pump ( 2 ) that draws a urea/water solution out of a circuit and pumps it, via a pressure filter ( 3 ), to a metering unit comprising an atomizing nozzle for atomizing the urea/water solution into an exhaust-gas stream. In advantageous developments, the metering unit comprises a metering valve, including an atomizing nozzle, a pressure and temperature sensor, a heating means and a return baffle.

Claims (26)

1. Exhaust-gas aftertreatment device, comprising:

a diaphragm pump,

a pressure filter disposed downstream of the diaphragm pump,

a metering unit,

a control unit for controlling the diaphragm pump, and

a pump unit, which comprises the diaphragm pump, the pressure filter and the control unit,

the diaphragm pump being adapted to draw a urea/water solution out of a circuit and pump the urea/water solution through the pressure filter to the metering unit,

said metering unit comprising an atomizing nozzle for atomizing the urea/water solution into an exhaust-gas stream,

wherein:

provided between the diaphragm pump and the pressure filter there is a housing part of a pump unit housing within which channels extend for routing the urea/water solution, and

a cooling-water channel is provided in the pump unit, the cooling-water channel being connected to a cooling-water circuit of a motor vehicle engine, such that the urea/water solution can be thawed within the pump unit.

2. The exhaust-gas aftertreatment device according to claim 1 , wherein the urea/water solution is routed from the pressure filter to a pressure connection of the pump unit, and into a urea/water line, which leads to a metering unit connection of the metering unit.

3. The exhaust-gas aftertreatment device according to claim 1 , wherein a catalytic converter succeeds the atomizing nozzle in the exhaust-gas stream.

4. The exhaust-gas aftertreatment device according to claim 1 , wherein the atomizing nozzle is a swirl nozzle.

5. The exhaust-gas aftertreatment device according to claim 1 , wherein a diaphragm of the diaphragm pump that builds up pressure in a pressure chamber is realized as a closed component, on which a supporting element of a connecting rod bears on one side.

6. The exhaust-gas aftertreatment device according to claim 1 , wherein the control unit is arranged in a control housing and comprises a printed circuit board, which is fastened on a metal plate in such a way that heat is directed outwards.

7. The exhaust-gas aftertreatment device according to claim 6 , wherein the metal plate has at least one outwardly directed rib.

8. The exhaust-gas aftertreatment device according to claim 1 , wherein the diaphragm is moved back and forth by an eccentric gearing.

9. The exhaust-gas aftertreatment device according to claim 1 , wherein the pressure filter is tightly screw-connected to the pump unit.

10. The exhaust-gas aftertreatment device according to claim 1 , wherein the metering unit comprises a metering valve, which, together with a tank, is integrated into a circuit of the circulating urea/water solution, such that the metering valve is cooled and a pressure in the urea/water solution can be relieved, even without supplied electric power, via a return baffle in the flow from the metering valve to the tank.

11. The exhaust-gas aftertreatment device according to claim 1 , wherein the diaphragm of the diaphragm pump is provided in the pump unit, at least one compressible component is provided in the metering unit, a pressure relief device is provided in a tank for the urea/water solution, and elastically deformable urea/water solution lines are provided.

12. The exhaust-gas aftertreatment device according to claim 11 , wherein the compressible component of the metering unit is a sealing membrane.

13. The exhaust-gas aftertreatment device according to claim 11 , wherein the compressible component of the metering unit is a bellows.

14. The exhaust-gas aftertreatment device according to claim 11 , wherein the channels for routing the urea/water solution are connected to a compressible equalization element.

15. The exhaust-gas aftertreatment device according to claim 1 , wherein a pressure and temperature sensor, for measuring the pressure and the temperature of the urea/water solution, is provided in the metering unit.

16. The exhaust-gas aftertreatment device according to claim 1 , wherein the metering unit has an electric heating means.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2012
From: CUMMINS DEUTSCHLAND GMBH
To: CUMMINS LTD.
Reel/Frame 029224/0944 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2012
From: HILITE GERMANY GMBH
To: CUMMINS DEUTSCHLAND GMBH
Reel/Frame 029215/0595 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 18, 2009
From: HYDRAULIK-RING GMBH
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 023668/0666 →
SECOND LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 18, 2009
From: HYDRAULIK-RING GMBH
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 023668/0675 →