Bulkhead with angled openings and method
A bulkhead adapter plate that mounts to a face panel of a cable management panel, and a method of making the bulkhead adapter plate. The plate including angled adapter mounting openings formed by performing a minimum number of bending operations.
1. A method of manufacturing a bulkhead adapter plate, the method comprising the steps of:
a) providing a flat sheet of metal, the flat sheet of metal including first and second flange ends and an adapter frame located between the flange ends, the adapter frame including a first side portion, a second side portion, and a center portion located between the first and second side portions, the flat sheet of metal defining apertures that extend into both the center portion and at least one of the first and second side portions of the adapter frame;
b) bending the first side portion of the adapter frame perpendicular to the center portion;
c) bending the second side portion of the adapter frame perpendicular to the center portion;
d) wherein the apertures form adapter mounting openings when the first and second side portions are bent, the adapter mounting openings being constructed to position adapters in an angled orientation relative to the center portion of the adapter frame.
2. The method of claim 1 , wherein the step of bending the first and second side portions includes bending each side portion at a fold line, the fold line intersecting one or more of the apertures.
3. The method of claim 1 , further including forming holes in each of the side portions, the holes being sized for receiving adapter mounting tabs.
4. The method of claim 1 , wherein the adapter frame of the flat sheet of metal includes a number of tabs interconnected to the center portion, the method further including bending each of the tabs perpendicular to the center portion.
5. The method of claim 4 , wherein the number of tabs includes first and second rows of tabs, the step of bending each of the tabs including bending the first row of tabs in a first direction perpendicular to the center portion and bending the second row of tabs in a second opposite direction perpendicular to the center portion, the bent tabs forming a single row of tabs depending from the center portion.
6. The method of claim 5 , wherein twelve individual adapter mounting openings are formed by only the four bending steps.
7. The method of claim 1 , wherein six individual adapter mounting openings are formed by only the two bending steps.
8. The method of claim 1 , wherein the steps of bending the portions of the adapter frame including bending the portions at bend lines that extend along a major length of the adapter frame.