IP Library Granted Patent US 8,415,027
Granted Patent B2
US 8,415,027 · App. 12/382,633 · Granted Apr 9, 2013

Laser welding structure

Inventors: Hiromasa Hayashi (Obu, JP); Masayuki Takenaka (Nukata-gun, JP); Hiroshi Kasugai (Toyoake, JP); Masaji Imada (Toyohashi, JP)
Assignee: DENSO CORPORATION
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Quick Facts
Patent No.
US 8,415,027
App. No.
12/382,633
Granted
Apr 9, 2013
Kind
B2
Abstract

A laser welding structure includes a lead, a conductive member, and a welding part. The lead has a nickel plating layer and is made of copper or copper alloy. The conductive member is joined with the lead and is made of copper or copper alloy. The welding part is formed by a laser welding so as to join the lead and the conductive member. An end portion of the welding part has a rounded convex shape.

Claims (16)

1. A laser welding structure comprising:

a lead including a nickel plating layer and being made of copper or copper alloy;

a conductive member joined with the lead and made of copper or a copper alloy; and

a welding part formed by a laser welding so as to join the lead and the conductive member, the welding part protruding outward from an end portion of the lead, an end portion of the welding part having a rounded convex shape, wherein

the lead has a thickness of t 1 and a width of w 1 ;

the conductive member has a thickness of t 2 and a width of w 2 ;

t 1 and t 2 satisfy a relationship of t 2 ≧ 2 x t 1 ; and

w 1 and w 2 satisfy a relationship of w 2 ≧w 1 .

2. The laser welding structure according to claim 1 , wherein

an end portion of the lead adjacent to the conductive member has a chamfered part.

3. The laser welding structure according to claim 2 , wherein

the chamfered part is formed by cutting edges of the end portion of the lead.

4. The laser welding structure according to claim 2 , wherein

the chamfered part has a rounded convex shape.

5. The laser welding structure according to claim 1 , wherein

the nickel plating layer covers two surfaces of the lead in a thickness direction, two surfaces of the lead in a width direction, and an end surface of the lead adjacent to the conductive member.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2009
From: HAYASHI, HIROMASA; TAKENAKA, MASAYUKI; KASUGAI, HIROSHI; IMADA, MASAJI
To: DENSO CORPORATION
Reel/Frame 022691/0152 →
Priority Claims (3)
JP 2008-72630 · Mar 20, 2008 · national
JP 2008-122191 · May 8, 2008 · national
JP 2009-11904 · Jan 22, 2009 · national
Continuity (1)
Related Publication 20090236321A1 · Sep 24, 2009