IP Library Granted Patent US 8,873,252
Granted Patent B2
US 8,873,252 · App. 12/383,497 · Granted Oct 28, 2014

Method and apparatus for extending zero-voltage switching range in a DC to DC converter

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Quick Facts
Patent No.
US 8,873,252
App. No.
12/383,497
Granted
Oct 28, 2014
Kind
B2
Abstract

Apparatus for extending a zero voltage switching (ZVS) range during DC/DC power conversion. The apparatus comprises a DC/DC converter, operated in a quasi-resonant mode, comprising (i) a transformer, (ii) a primary switch, coupled to a primary winding of the transformer, for controlling current flow through the primary winding, and (iii) a varactor, coupled to the transformer, for accelerating a downswing in a voltage across the primary switch.

Claims (23)

1. Apparatus for extending a zero voltage switching (ZVS) range during DC/DC power conversion, comprising:

a DC/DC converter, operated in a quasi-resonant mode, comprising (i) a transformer, (ii) a primary switch, coupled to a primary winding of the transformer, for controlling current flow through the primary winding, and (iii) a varactor coupled to the transformer, wherein during a downswing in voltage across the primary switch, the varactor is passively tuned by a change in voltage across the varactor that changes a capacitance of the varactor, and such tuning causes a resonant frequency of the DC/DC converter to change, wherein the change in the resonant frequency causes the downswing to accelerate.

2. The apparatus of claim 1 , wherein the varactor is coupled to a secondary winding of the transformer.

3. The apparatus of claim 1 , further comprising a voltage clamp circuit coupled across the primary switch for limiting the voltage across the primary switch, wherein the voltage clamp circuit comprises the varactor.

4. The apparatus of claim 1 , wherein the DC/DC converter further comprises a diode and an output capacitor, wherein (i) an anode terminal of the diode is coupled to a first terminal of a secondary winding of the transformer and a first terminal of the varactor, (ii) a first terminal of the output capacitor is coupled to a cathode terminal of the diode, a second terminal of the varactor, and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

5. The apparatus of claim 1 , wherein the DC/DC converter further comprises an output capacitor, wherein (i) a first terminal of a secondary winding of the transformer is coupled to a first terminal of the varactor, (ii) a first terminal of the output capacitor is coupled to a second terminal of the varactor and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

6. The apparatus of claim 1 , wherein the DC/DC converter further comprises a diode, a capacitor, and a resistor, wherein (i) an anode terminal of the diode is coupled to a first terminal of the varactor and a drain terminal of the primary switch, (ii) a cathode terminal of the diode is coupled to a second terminal of the varactor, a first terminal of the capacitor, and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

7. The apparatus of claim 1 , wherein the DC/DC converter further comprises a capacitor and a resistor, wherein (i) a first terminal of the varactor is coupled to a drain terminal of the primary switch, (ii) a second terminal of the varactor is coupled to a first terminal of the capacitor and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

8. An inverter for extending a zero voltage switching (ZVS) range during DC/AC power conversion, comprising:

a DC/DC converter for converting DC input power to DC output power, the DC/DC converter operated in a quasi-resonant mode and comprising (i) a transformer, (ii) a primary switch, coupled to a primary winding of the transformer, for controlling current flow through the primary winding, and (iii) a varactor coupled to the transformer, wherein during a downswing in voltage across the primary switch, the varactor is passively tuned by a change in voltage across the varactor that changes a capacitance of the varactor, and such tuning causes a resonant frequency of the DC/DC converter to change, wherein the change in the resonant frequency causes the downswing to accelerate; and

a DC/AC conversion module for converting the DC output power to AC output power.

9. The inverter of claim 8 , wherein the varactor is coupled to a secondary winding of the transformer.

10. The inverter of claim 8 , further comprising a voltage clamp circuit coupled across the primary switch for limiting the voltage across the primary switch, wherein the voltage clamp circuit comprises the varactor.

11. The inverter of claim 8 , wherein the DC/DC converter further comprises a diode and an output capacitor, wherein (i) an anode terminal of the diode is coupled to a first terminal of a secondary winding of the transformer and a first terminal of the varactor, (ii) a first terminal of the output capacitor is coupled to a cathode terminal of the diode, a second terminal of the varactor, and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

12. The inverter of claim 8 , wherein the DC/DC converter further comprises an output capacitor, wherein (i) a first terminal of a secondary winding of the transformer is coupled to a first terminal of the varactor, (ii) a first terminal of the output capacitor is coupled to a second terminal of the varactor and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

13. The inverter of claim 8 , wherein the DC/DC converter further comprises a diode, a capacitor, and a resistor, wherein (i) an anode terminal of the diode is coupled to a first terminal of the varactor and a drain terminal of the primary switch, (ii) a cathode terminal of the diode is coupled to a second terminal of the varactor, a first terminal of the capacitor, and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

14. The inverter of claim 8 , wherein the DC/DC converter further comprises a capacitor and a resistor, wherein (i) a first terminal of the varactor is coupled to a drain terminal of the primary switch, (ii) a second terminal of the varactor is coupled to a first terminal of the capacitor and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

15. A method for extending a zero voltage switching (ZVS) range during DC/DC power conversion, comprising:

deactivating a primary switch of a DC/DC converter operating in quasi-resonant mode, the primary switch for controlling current flow through a primary winding of the DC/DC converter;

increasing a resonant frequency of a resonant circuit of the DC/DC converter during a downswing in a voltage across the primary switch, wherein the resonant frequency is increased by passively tuning, during the downswing, a varactor coupled to a transformer of the DC/DC converter; and

accelerating the downswing of the voltage across the primary switch as a result of increasing the resonant frequency by changing a voltage across the varactor to change the capacitance of the varactor.

16. The method of claim 15 , wherein the varactor is coupled to a secondary winding of the transformer.

17. The method of claim 15 , further comprising limiting a spike in the voltage across the primary switch, wherein the limiting is performed by a voltage clamp circuit coupled across the primary switch, wherein the voltage clamp circuit comprises the varactor.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded May 5, 2026
From: OBSIDIAN AGENCY SERVICES, INC.
To: ENPHASE ENERGY, INC.
Reel/Frame 075546/0734 →
RELEASE OF SECURITY INTEREST Recorded Feb 26, 2020
From: FLEXTRONICS INDUSTRIAL, LTD.; FLEXTRONICS AMERICA, LLC
To: ENPHASE ENERGY, INC.
Reel/Frame 052022/0954 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY NAME PREVIOUSLY RECORDED AT REEL: 041936 FRAME: 0109. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Apr 17, 2017
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD; FLEXTRONICS AMERICA, LLC
Reel/Frame 043339/0856 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: OBSIDIAN AGENCY SERVICES, INC.
Reel/Frame 041225/0509 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS AMERICA, LLC
Reel/Frame 041936/0109 →
SECURITY AGREEMENT Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD
Reel/Frame 041958/0820 →
SECURITY INTEREST Recorded Dec 28, 2016
From: ENPHASE ENERGY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 041210/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2009
From: FORNAGE, MARTIN
To: ENPHASE ENERGY, INC.
Reel/Frame 022501/0710 →