IP Library Granted Patent US 8,273,199
Granted Patent B1
US 8,273,199 · App. 12/384,563 · Granted Sep 25, 2012

Gas generating compositions with auto-ignition function

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Quick Facts
Patent No.
US 8,273,199
App. No.
12/384,563
Granted
Sep 25, 2012
Kind
B1
Abstract

The present invention generally relates to auto-ignition/booster compositions for inflators of occupant restraint systems, for example. An auto-ignition/booster and/or gas generant composition in accordance with the present invention includes an aromatic acid selected from tetrazoles, carboxylic acid/benzene-based fuels, nitrotriazoles, aminonitrotriazoles, aminotriazoles, bistetrazolylamines, bitetrazoles, and mixtures thereof; an alkali metal nitrate selected from potassium nitrate and sodium nitrate, and mixtures thereof; a basic constituent; and a catalytic non-oxidizing molybdenum-containing additive. A gas generator and a gas generating system including compositions of the present invention are also contemplated.

Claims (28)

1. A gas generating system comprising a composition, the composition of:

an aromatic acid as a primary fuel;

a basic constituent;

an alkali metal nitrate provided in amounts sufficient to result in the oxidation of said primary fuel and said basic constituent upon combustion thereof; and

a catalytic non-oxidizing molybdenum-containing additive.

2. The gas generating system of claim 1 further comprising an inflator containing said composition, wherein said composition functions as an auto-ignition and booster compound.

3. The gas generating system of claim 1 wherein said basic constituent is selected from the group consisting of aromatic and non-aromatic alkali metal salts, amino compounds, alkali metal salts of amino compounds, ammonium salts, and mixtures thereof.

4. The gas generating system of claim 3 wherein said alkali metal salts are selected from the group consisting of potassium salts of azoles.

5. The gas generating system of claim 1 wherein said aromatic acid is selected from the group consisting of tetrazoles, carboxylic acid/benzene-based fuels, nitrotriazoles, aminonitrotriazoles, aminotriazoles, bistetrazolylamines, bitetrazoles, and mixtures thereof.

6. The gas generating system of claim 1 wherein said alkali metal nitrate is selected from potassium nitrate and sodium nitrate, and mixtures thereof.

7. The gas generating system of claim 1 wherein said aromatic acid is selected from the group consisting of 5-aminotetrazole, dinitrobenzoic acid, dinitrobenzamide, nitroisophthalic acid, and mixtures thereof.

8. The gas generating system of claim 1 wherein said molybdenum-containing additive is selected from the group consisting of powdered molybdenum, molybdenum trioxide, ammonium molybdate, molybdic acid, sodium molybdate, phosphomolybdic acid, sodium phosphomolybdate, potassium molybdate, molybdenum dioxide, molybdenum trichloride, molybdenum dichloride dioxide, molybdenum carbide, molybdenum tetrachloride oxide, molybdenum silicide, molybdenum acetate dimer, and mixtures thereof.

9. The composition of claim 1 wherein said aromatic acid is provided at about 1-30 wt % of the total composition, said basic constituent is provided at about 1-30 wt % of the total composition, the oxidizer is generally provided at about 35-75 wt % of the total composition, and the molybdenum-containing additive is provided at about 1-10 wt % of the total composition.

10. A gas generating system comprising a composition, the composition of:

an aromatic acid selected from the group consisting of tetrazoles, carboxylic acid/benzene-based fuels, nitrotriazoles, aminonitrotriazoles, aminotriazoles, bistetrazolylamines, bitetrazoles, and mixtures thereof, said acids provided at about 1-30 wt % of the total composition;

a basic constituent provided at about 1-30 wt % of the total composition;

an alkali metal nitrate selected from the group consisting of potassium nitrate and sodium nitrate, and mixtures thereof, said alkali metal nitrate provided at about 35-75 wt % of the total composition, and said alkali metal nitrate provided at substantial or approximate stoichiometric amounts to oxidize the fuel and the basic constituent; and

a catalytic non-oxidizing molybdenum-containing additive provided at about 1-10 wt % of the total composition.

11. The gas generating system of claim 8 wherein said composition includes 5-aminotetrazole, potassium 5-aminotetrazole, potassium nitrate, and molybdenum trioxide.

12. The gas generating system of claim 10 wherein said basic constituent is aromatic or non-aromatic and is selected from metal salts, amino compounds, alkali metal salts of amino compounds, ammonium salts, and mixtures thereof.

13. The gas generating system of claim 10 wherein said catalytic non-oxidizing molybdenum-containing additive is selected from the group consisting of powdered molybdenum, molybdenum trioxide, ammonium molybdate, molybdic acid, sodium molybdate, phosphomolybdic acid, sodium phosphomolybdate, potassium molybdate, molybdenum dioxide, molybdenum trichloride, molybdenum dichloride dioxide, molybdenum carbide, molybdenum tetrachloride oxide, molybdenum silicide, molybdenum acetate dimer; and mixtures thereof.

14. A gas generating system comprising an composition, the composition comprising:

a fuel selected from the group consisting of dinitrobenzoic acid, dinitrobenzamide, nitroisophthalic acid, and mixtures thereof;

a basic constituent;

an alkali metal nitrate provided at amounts sufficient to oxidize the fuel and basic constituent;

a catalytic non-oxidizing molybdenum-containing additive selected from the group consisting of powdered molybdenum, molybdenum trioxide, ammonium molybdate, molybdic acid, sodium molybdate, phosphomolybdic acid, sodium phosphomolybdate, potassium molybdate, molybdenum dioxide, molybdenum trichloride, molybdenum dichloride dioxide, molybdenum carbide, molybdenum tetrachloride oxide, molybdenum silicide, molybdenum acetate dimer; and mixtures thereof.

15. The composition of claim 14 wherein said composition comprises about 30 wt % 5-aminotetrazole, about 10 wt % potassium 5-aminotetrazole, about 55 wt % potassium nitrate, and about 5 wt % molybdenum trioxide as a catalytic non-oxidizing compound.

16. The composition of claim 1 wherein the composition is formed from 5-aminotetrazole; a basic constituent selected from the group consisting of alkali metal salts of tetrazoles, amino compounds, alkali metal salts of amino compounds, ammonium salts, and mixtures thereof; potassium nitrate; and molybdenum trioxide.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded May 8, 2026
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 075554/0717 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 13, 2026
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC; JOYSON SAFETY SYSTEMS JAPAN G.K.; KEY SAFETY SYSTEMS, INC.; JOYSON SAFETY SYSTEMS GERMANY GMBH
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 074331/0585 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2021
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 057775/0726 →
SECURITY INTEREST Recorded Oct 12, 2021
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
Reel/Frame 057828/0411 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2018
From: TK HOLDINGS INC.
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 046173/0180 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Apr 17, 2018
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 045959/0305 →