IP Library Granted Patent US 7,946,611
Granted Patent B2
US 7,946,611 · App. 12/385,147 · Granted May 24, 2011

Knee airbag module

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Quick Facts
Patent No.
US 7,946,611
App. No.
12/385,147
Granted
May 24, 2011
Kind
B2
Abstract

An airbag module for protecting the knees of an occupant located in an occupant compartment of a vehicle, the airbag module configured to be mounted behind an instrument panel of the vehicle and including a housing; and an airbag configured to be filled with an inflation gas. The housing may surround the airbag. The housing may include two connected portions. The housing may also be configured so that when the airbag is inflated and deploys the two portions of the housing disconnect and the first housing portion bends downward into a position where the first portion forms a ramp to guide the airbag from a stored position into the occupant compartment. The airbag module may also include a mounting mechanism configured to mount the housing to the instrument panel.

Claims (28)

1. An airbag module for protecting the lower body of an occupant located in an occupant compartment of a vehicle, the airbag module configured to be mounted behind an instrument panel of the vehicle and comprising:

a housing;

a mounting mechanism, wherein the mounting mechanism is configured to mount the housing to the instrument panel; and

an airbag configured to be filled with an inflation gas,

wherein the housing surrounds the airbag,

wherein the housing includes two connected portions,

wherein the housing is configured so that when the airbag is inflated and deploys the two portions of the housing disconnect and the first housing portion bends downward into a position where the first portion forms a ramp to guide the airbag from a stored position into the occupant compartment and wherein the second portion bends up into a position adjacent to the instrument panel so that when the airbag is fully deployed the second portion is sandwiched between the airbag and the instrument panel, and

wherein the mounting mechanism includes at least one side attachment bracket that connects to a vehicle frame or the instrument panel, and wherein the at least one side attachment bracket lies in the same plane as a top surface of the mounting mechanism, the top surface of the mounting mechanism being connected to or integrated with a top portion of the housing.

2. The module of claim 1 , wherein the two portions are integrally connected to form a weakened section, such that when the airbag inflates the weakened section tears.

3. The module of claim 1 , wherein the first portion and the second portion are separate pieces connected by a clasping mechanism.

4. The module of claim 3 , wherein one of the connected portions includes the clasping mechanism.

5. The module of claim 3 , wherein the clasping mechanism disconnects the portions from one another when a sufficient force applied by the airbag during deployment is applied to the clasping mechanism.

6. The module of claim 1 , wherein the ramp is positioned near the edge of the instrument panel so that when the airbag is fully deployed the first portion is positioned in between the instrument panel and the airbag.

7. The module of claim 1 , wherein the mounting mechanism includes a plurality of brackets.

8. An airbag module for protecting the lower body of an occupant located in an occupant compartment of a vehicle, the airbag module configured to be mounted behind an instrument panel of the vehicle and comprising:

a housing;

a mounting mechanism, wherein the mounting mechanism is configured to mount the housing to the instrument panel; and

an airbag configured to be filled with an inflation gas,

wherein the housing surrounds the airbag,

wherein the housing includes two connected portions,

wherein the housing is configured so that when the airbag is inflated and deploys the two portions of the housing disconnect and the first housing portion bends downward into a position where the first portion forms a ramp to guide the airbag from a stored position into the occupant compartment, and

wherein the mounting mechanism includes at least one side attachment bracket that connects to a vehicle frame or the instrument panel, and wherein the at least one side attachment bracket lies in the same plane as a top surface of the mounting mechanism, the top surface of the mounting mechanism being connected to or integrated with a top portion of the housing.

9. The module of claim 8 , wherein the second portion bends up into a position adjacent to the instrument panel so that when the airbag is fully deployed the second portion is sandwiched between the airbag and the instrument panel.

10. The module of claim 8 , wherein the two portions are integrally connected to form a weakened section, such that when the airbag inflates the weakened section tears.

11. The module of claim 8 , wherein the first portion and the second portion are separate pieces connected by a latch mechanism.

12. The module of claim 11 , wherein one of the connected portions includes the latch mechanism.

13. The module of claim 8 , wherein the ramp is positioned near the edge of an instrument panel so that when the airbag is fully deployed the first portion is positioned in between the instrument panel and the airbag.

14. The module of claim 8 , wherein the mounting mechanism includes a plurality of brackets, and wherein the brackets are positioned on a face of the mounting mechanism configured to receive fasteners for connecting the module to a part of the vehicle.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded May 8, 2026
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 075554/0717 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2021
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 057775/0726 →
SECURITY INTEREST Recorded Oct 12, 2021
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
Reel/Frame 057828/0411 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2018
From: TK HOLDINGS INC.
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 046173/0180 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Apr 17, 2018
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 045959/0305 →