Back contact sliver cells
View Patent ↗A solar cell uses a sliver of a silicon wafer as a substrate. The sliver has a front side that faces the sun during normal operation. The front side of the sliver includes a surface from along a thickness of the wafer, allowing for more efficient use of silicon. Metal contacts are formed on the back side of the sliver. The metal contacts electrically connect to the emitter and base of the solar cell, which may be formed within the sliver or be made of polysilicon. The emitter of the solar cell may be a P-type doped region and the base of the solar cell may be an N-type doped region, for example. The solar cell may include an anti-reflective coating formed on the front side of the sliver. The anti-reflective coating may be over a textured surface on the front side of the sliver.
1. A solar cell comprising:
a sliver of a silicon wafer, the sliver having a front side and a back side, the front side of the sliver being configured to face towards the sun during normal operation, the back side of the sliver being opposite the front side of the sliver, the front side of the sliver comprising a surface from along a thickness of the silicon wafer rather than along a plane of the silicon wafer;
a first doped region configured as a base of the solar cell;
a second doped region configured as an emitter of the solar cell; and
a first metal contact and a second metal contact formed on the back side of the sliver, the first metal contact being electrically coupled to the first doped region, the second metal contact being electrically coupled to the second doped region.
2. The solar cell of claim 1 wherein the first and second doped regions comprise polysilicon formed between the sliver and the first and second metal contacts.
3. The solar cell of claim 2 further comprising:
a dielectric layer between the polysilicon and the back side of the sliver.
4. The solar cell of claim 1 wherein the first doped region comprises an N-type region and the second doped region comprises a P-type region.
5. The solar cell of claim 4 wherein the N-type region comprises phosphorus.
6. The solar cell of claim 4 wherein the P-type region comprises boron.
7. The solar cell of claim 1 wherein the front side of the sliver has a textured surface.
8. The solar cell of claim 7 further comprising:
an anti-reflective coating formed over the textured surface on the front side of the sliver.
9. The solar cell of claim 1 wherein the first and second doped regions are formed within the sliver.
10. The solar cell of claim 1 wherein the silicon wafer is N-type.
11. A solar cell comprising:
a sliver of a silicon wafer, the sliver having a front side and a back side, the front side of the sliver being configured to face towards the sun during normal operation, the back side of the sliver being opposite the front side of the sliver, the front side of the sliver comprising a surface from along a thickness of the silicon wafer rather than along a plane of the silicon wafer;
a base of the solar cell;
an emitter of the solar cell;
interdigitated first and second metal contacts formed on the back side of the sliver, the first metal contact being electrically coupled to the base, the second metal contact being electrically coupled to the emitter; and
an anti-reflective coating formed over the front side of the sliver.
12. The solar cell of claim 11 wherein the base and emitter comprise polysilicon.
13. The solar cell of claim 12 further comprising:
a silicon dioxide layer formed between the sliver and the polysilicon.
14. The solar cell of claim 11 wherein the base and emitter are formed in the sliver.