IP Library Granted Patent US 8,252,461
Granted Patent B2
US 8,252,461 · App. 12/396,118 · Granted Aug 28, 2012

Lithium-sulfur battery and cathode therefore

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Quick Facts
Patent No.
US 8,252,461
App. No.
12/396,118
Granted
Aug 28, 2012
Kind
B2
Abstract

An improved cathode suitable for lithium-sulfur batteries, a battery including the cathode, and a battery including a separator containing inorganic fillers are disclosed. The cathode includes sulfur and a metal oxide and optionally includes an additional polymeric material. The metal oxide reduces dissolution of sulfur at the cathode and reduces sulfur-containing deposits on the battery anode, thereby providing a battery with relatively high energy density and good partial discharge performance. The separator also reduces unwanted diffusion of sulfur species.

Claims (29)

1. A lithium-sulfur battery, comprising:

an anode comprising lithium;

a non-aqueous electrolyte;

a cathode comprising a composition including sulfur and a metal oxide; and

a separator comprising polymeric material and about 5 to 50% organically modified clay.

2. The lithium-sulfur battery of claim 1 , wherein the metal oxide is selected from the group consisting of CuO, Bi 2 O 3 , SnO, ZnO, and Mn 2 O 3 .

3. The lithium-sulfur battery of claim 2 , wherein the metal oxide is zinc oxide.

4. The lithium-sulfur battery of claim 2 , wherein the metal oxide is copper oxide.

5. The lithium-sulfur battery of claim 1 , wherein the composition comprises about 20 weight percent to about 90 weight percent sulfur.

6. The lithium-sulfur battery of claim 1 , wherein the composition comprises about 0.001 to about 50 weight percent metal oxide.

7. The lithium-sulfur battery of claim 6 , wherein the composition comprises about 20 to about 25 weight percent zinc oxide.

8. The lithium-sulfur battery of claim 6 , wherein the composition comprises about 20 to about 25 weight percent copper oxide.

9. The lithium-sulfur battery of claim 1 , wherein the composition further comprises a polymeric material.

10. The lithium-sulfur battery of claim 9 , wherein the composition comprises about 0.001 to about 10 weight percent polymeric materials.

11. The lithium-sulfur battery of claim 9 , wherein the polymeric material comprises polyamide material.

12. The lithium-sulfur battery of claim 1 , further comprising a barrier isolating at least a portion of the electrolyte.

13. The lithium-sulfur battery of claim 12 , further comprising a cavity and a diaphragm interposed between the cavity and the electrolyte.

14. The lithium-sulfur battery of claim 12 , further comprising a gas generator.

15. A cathode suitable for a lithium-sulfur battery, the cathode comprising:

a substrate;

a layer overlying at least a portion of the substrate, the layer comprising about 20 to about 90 weight percent sulfur and about 17 to about 32 weight percent zinc oxide.

16. The cathode of claim 15 , wherein the layer further comprises about 0.001 to about 10 weight percent polymeric material.

17. The cathode of claim 16 , wherein the polymeric material comprises polyamide material.

18. The cathode of claim 15 , further comprising a separator, the separator comprising inorganic fillers.

19. A lithium-sulfur battery, comprising:

an anode comprising lithium;

a non-aqueous electrolyte; and

a cathode comprising a composition including sulfur and about 17 to about 32 weight percent zinc oxide; and

a separator interposed between the anode and the cathode, the separator comprising about 5 to 50% organically modified clay.

Assignments (15)
PATENT SECURITY AGREEMENT Recorded Oct 17, 2023
From: TUTHILL ACQUISITION LLC; EPV BUYER, INC.; EPV INTERMEDIATE, LLC
To: VECTRA CO.; DUKE INTERMEDIATE HOLDINGS, LLC; DUKE FINANCE HOLDINGS, LLC; DUKE FINANCE, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC; OM GROUP CORPORATE, LLC; OMG ENERGY HOLDINGS, INC.; LITHIUMSTART INC.; EAGLEPICHER ELECTRONIC PACKAGING, LLC; EAGLEPICHER TECHNOLOGIES, LLC; EP INTERMEDIATE HOLDINGS I, LLC; EP INTERMEDIATE HOLDINGS II, LLC; BANK OF AMERICA, N.A.
Reel/Frame 065247/0032 →
RELEASE AND TERMINATION OF LIEN ON PATENTS (1L) Recorded Oct 12, 2023
From: JEFFERIES FINANCE LLC
To: VECTRA CO.; EAGLEPICHER TECHNOLOGIES, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC
Reel/Frame 065221/0832 →
RELEASE AND TERMINATION OF LIEN ON PATENTS (2L) Recorded Oct 12, 2023
From: JEFFERIES FINANCE LLC
To: VECTRA CO.; EAGLEPICHER TECHNOLOGIES, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC
Reel/Frame 065222/0001 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 9, 2018
From: EAGLEPICHER TECHNOLOGIES, LLC
To: JEFFERIES FINANCE LLC
Reel/Frame 045545/0508 →
SECOND LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 9, 2018
From: EAGLEPICHER TECHNOLOGIES, LLC
To: JEFFERIES FINANCE LLC
Reel/Frame 045545/0893 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Mar 8, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 045539/0138 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (SECOND LIEN) Recorded Mar 8, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 045539/0225 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (SECOND LIEN) Recorded Feb 22, 2017
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 041777/0090 →
SECURITY INTEREST Recorded Jan 8, 2016
From: EAGLEPICHER TECHNOLOGIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 037459/0921 →
SECURITY INTEREST Recorded Dec 16, 2015
From: EAGLEPICHER TECHNOLOGIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 037311/0571 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Oct 28, 2015
From: PNC BANK
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 036985/0642 →
SECURITY AGREEMENT Recorded Sep 12, 2013
From: OM GROUP, INC.; OMG ELECTRONIC CHEMICALS, LLC; OMG AMERICAS, INC.; EAGLEPICHER TECHNOLOGIES, LLC; EAGLEPICHER MEDICAL POWER, LLC
To: PNC BANK
Reel/Frame 031208/0876 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2011
From: VU, VIET; THILLAIYAN, RAMANATHAN; SAYARATH, MAI; NDZEBET, ERNEST; JANAKIRAMAN, UMAMAHESWARI
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 027066/0046 →
PATENT RELEASE AGREEMENT Recorded Aug 10, 2011
From: PNC BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: OM GROUP, INC., A DELAWARE CORPORATION; OMG AMERICAS, INC., A OHIO CORPORATION; OMG ELECTRONIC CHEMICALS, INC., A DELAWARE LIMITED LIABILITY COMPANY; COMPUGRAPHICS U.S.A. INC., A DELAWARE CORPORATION; OMG ENERGY HOLDINGS, INC., A DELAWARE CORPORATION; EAGLEPICHER TECHNOLOGIES, LLC, A DELAWARE LIMITED LIABILITY COMPANY; EPEP HOLDING COMPANY, LLC, A DELAWARE LIMITED LIABILITY COMPANY; EAGLEPICHER MEDICAL POWER, LLC, A DELAWARE LIMITED LIABILITY COMPANY
Reel/Frame 026727/0485 →
SECURITY AGREEMENT Recorded Mar 11, 2010
From: OM GROUP, INC.; OMG AMERICAS, INC.; OMG ELECTRONIC CHEMICALS, INC.; COMPUGRAPHICS U.S.A. INC.; OM HOLDINGS, INC.; OMG ENERGY HOLDINGS, INC.; EAGLEPICHER TECHNOLOGIES, LLC; EPEP HOLDING COMPANY, LLC; EAGLEPICHER MEDICAL POWER, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 024066/0130 →