Method of producing a reduced-calorie food product
View Patent ↗Calories in a juice can be reduced by selectively removing more sucrose than primary sugars, for example, glucose and fructose. An acceptable flavor profile can be achieved since the primary sugars have a higher perceived sweetness than sucrose. The food product processing system for reducing calories can include multiple stages for filtering the juice to produce a clarified low-calorie juice having an acceptable flavor profile.
1. A juice product processing apparatus comprising:
a micro-filtration stage operative for filtering a juice to produce a primary retentate stream and a primary permeate stream, the primary retentate stream comprising sinking solids of the juice and the primary permeate stream comprising a clarified juice;
a nano-filtration stage operative for selectively removing more sucrose than monosaccharides from the clarified juice, the nano-filtration stage operative for producing a secondary retentate stream and a secondary permeate stream, the secondary retentate stream comprising a solution having a higher Brix than the juice and the secondary permeate stream having a sugar content comprising 0 to 30 wt. % sucrose; and
a stage operative for packaging the secondary permeate stream.
2. The juice product processing apparatus of claim 1 , wherein the clarified juice comprises a ratio of sucrose to fructose of between about 1:40 to about 4:1.
3. The juice product processing apparatus of claim 2 , wherein the clarified juice comprises a ratio of sucrose to fructose of between about 1:20 to about 2:1.
4. The juice product processing apparatus of claim 1 , wherein the micro-filtration stage comprises a micro-filtration membrane having a molecular weight cut-off of about 100,000 to about 5,000,000.
5. The juice product processing apparatus of claim 1 , wherein the nano-filtration stage comprises a nano-filtration membrane having a molecular weight cut-off of about 200.
6. The juice product processing apparatus of claim 1 , wherein the nano-filtration stage comprises a first nano-filtration sub-stage and a second nano-filtration sub-stage, the first nano-filtration sub-stage operative for processing the primary permeate stream to produce a first nano-filtration retentate stream and a first nano-filtration permeate stream, the second nano-filtration sub-stage operative for processing the first nano-filtration retentate stream to produce a second nano-filtration retentate stream and a second nano-filtration permeate stream.
7. The juice product processing apparatus of claim 1 , wherein the juice comprises a fruit juice, a vegetable juice, or any combination of fruit juice and vegetable juice.
8. The juice product processing apparatus of claim 1 , wherein the juice comprises a single strength juice having a Brix of about 7° to about 22°.
9. The juice product processing apparatus of claim 6 , wherein the first nano-filtration sub-stage comprises a nano-filtration unit.
10. The juice product processing apparatus of claim 9 , wherein the second nano-filtration sub-stage comprises a reverse osmosis unit.
11. The juice product processing apparatus of claim 10 , wherein the second nano-filtration permeate stream comprises a water by-product having a lower Brix than the juice that is recycled in the processing system.
12. The juice product processing apparatus of claim 11 , wherein the water by-product comprises a Brix of less than or equal to about 1°.
13. The juice product processing apparatus of claim 10 , wherein the second nano-filtration retentate stream comprises a by-product having a higher concentration of sugars than the juice.
14. The juice product processing apparatus of claim 6 , further comprising a volatiles recovery unit operative for stripping volatiles from the first nano-filtration permeate stream.
15. The juice product processing apparatus of claim 14 , operative for recombining stripped volatiles with the second nano-filtration permeate stream to form the clarified low-calorie juice.
16. The juice product processing apparatus of claim 7 , wherein the juice comprises not-from-concentrate orange juice.
17. The juice product processing apparatus of claim 7 , wherein the juice comprises from-concentrate orange juice.
18. The juice product processing apparatus of claim 8 , wherein the clarified low-calorie juice comprises a Brix of less than the Brix of the single strength juice.
19. The juice product processing apparatus of claim 18 , wherein the Brix of the clarified low-calorie juice is about 0 to 30% less than the Brix of the single strength juice.
20. The juice product processing apparatus of claim 18 , wherein the Brix of the clarified low-calorie juice is about 10 to 20% less than the Brix of the single strength juice.
21. The juice product processing apparatus of claim 18 , wherein the clarified low-calorie juice comprises a Brix of about 5 to 8.
22. A juice product processing apparatus comprising:
a micro-filtration stage operative for filtering a juice to produce a primary retentate stream and a primary permeate stream, the primary retentate stream comprising sinking solids of the juice and the primary permeate stream comprising a clarified juice;
a nano-filtration stage operative for selectively removing more sucrose than monosaccharides from the clarified juice, the nano-filtration stage operative for producing a secondary retentate stream and a secondary permeate stream, the secondary retentate stream comprising a solution having a Brix between about 15° and about 25° and the secondary permeate stream having a sugar content comprising 0 to 30 wt. % sucrose and having a Brix between about 5° and about 8°;
a volatiles recovery unit operative for stripping one or both of flavor volatiles and aroma volatiles; and
a stage operative for packaging the secondary permeate stream,
wherein the juice product processing apparatus has a juice product output of about 100 gallons per minute.