IP Library Granted Patent US 7,693,375
Granted Patent B2
US 7,693,375 · App. 12/400,298 · Granted Apr 6, 2010

Fiber optic cable having a dry insert

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Quick Facts
Patent No.
US 7,693,375
App. No.
12/400,298
Granted
Apr 6, 2010
Kind
B2
Abstract

A fiber optic cable includes at least one optical waveguide, at least one dry insert and a cable jacket. The at least one optical waveguide and at least one dry insert are at least partially disposed within a cavity of the cable jacket. In one embodiment, the cable includes a first dry insert and a second dry insert disposed within the cavity so that the at least one optical waveguide is disposed between the first dry insert and the second dry insert, thereby providing a dry cable core.

Claims (47)

1. A fiber optic cable comprising:

a plurality of fiber optic ribbons, the plurality of fiber optic ribbons having an excess ribbon length greater than 1.2%;

a cable jacket having a cavity, wherein the plurality of fiber optic ribbons are at least partially disposed within the cavity;

at least one dry insert having a water-swellable element and including a foam tape, the at least one dry insert being disposed within the cavity and contacting at least one of the plurality of fiber optic ribbons for coupling the plurality of fiber optic ribbons to the cable jacket; and

at least two strength members that are disposed on opposite sides of the cavity.

2. The fiber optic cable of claim 1 , the ERL being about 1.5% or greater.

3. The fiber optic cable of claim 1 , wherein at least one of the optical fiber ribbons has a plurality of bend resistant optical fibers.

4. The fiber optic cable of claim 1 , wherein the at least one dry insert comprises a first dry insert and a second dry insert having a combined uncompressed height, the combined uncompressed height being about 40% or more of a cavity height of the cavity.

5. The fiber optic cable of claim 1 , wherein each optical fiber ribbon comprises twenty-four or more optical fibers and the plurality of fiber optic ribbons comprises four or more optical fiber ribbons.

6. The fiber optic cable of claim 1 , wherein the ribbons are arranged in a stack having a fiber height that is about 25% or more of a cavity height.

7. The fiber optic cable of claim 1 , wherein the at least one dry insert comprises a compressible layer.

8. The fiber optic cable of claim 1 , wherein the water-swellable element is a water-swellable layer facing outward towards a wall of the cavity.

9. The fiber optic cable of claim 1 , wherein the at least one dry insert includes a plurality of microspheres.

10. The fiber optic cable of claim 1 , wherein the at least one dry insert comprises a matrix material and a plurality of filaments.

11. The fiber optic cable of claim 1 , wherein each strength member has a strength member diameter, wherein the cavity has a cavity height and the cavity height is larger than the strength member diameter.

12. The fiber optic cable of claim 1 , a minor dimension of the fiber optic cable being about 15 millimeters or less and a major dimension of the fiber optic cable being about 25 millimeters or less.

13. The fiber optic cable of claim 1 , further comprising a component having a water-swellable characteristic or a water-blocking characteristic.

14. The fiber optic cable of claim 1 , wherein the plurality of optical fiber ribbons are non-stranded within the cavity.

15. The fiber optic cable of claim 1 , wherein the cavity has a generally rectangular shape.

16. A fiber optic cable comprising:

a plurality of fiber optic ribbons, the plurality of fiber optic ribbons having an excess ribbon length greater than 1.2%;

a cable jacket having a cavity, wherein the plurality of fiber optic ribbons are at least partially disposed within the cavity;

at least one dry insert having a water-swellable element, the at least one dry insert being disposed within the cavity and contacting at least one of the plurality of fiber optic ribbons for coupling the plurality of fiber optic ribbons to the cable jacket; and at least two strength members that are disposed on opposite sides of the cavity, wherein

the at least one dry insert includes a felt substance.

17. A fiber optic cable comprising:

a plurality of fiber optic ribbons, the plurality of fiber optic ribbons having an excess ribbon length greater than 1.2%;

a cable jacket having a cavity, wherein the plurality of fiber optic ribbons are at least partially disposed within the cavity;

at least one dry insert having a water-swellable element, the at least one dry insert being disposed within the cavity and contacting at least one of the plurality of fiber optic ribbons for coupling the plurality of fiber optic ribbons to the cable jacket; and

at least two strength members that are disposed on opposite sides of the cavity,

wherein the at least one dry insert comprises a first dry insert and a second dry insert, and wherein the plurality of optical fiber ribbons are disposed between the first dry insert and the second dry insert and the first dry insert and the second dry insert contact the jacket.

18. A fiber optic cable comprising:

a plurality of fiber optic ribbons, the plurality of fiber optic ribbons having an excess ribbon length greater than 1.2%;

a cable jacket having a cavity, wherein the plurality of fiber optic ribbons are at least partially disposed within the cavity;

at least one dry insert having a water-swellable element, the at least one dry insert being disposed within and contacting the cavity and contacting at least one of the plurality of fiber optic ribbons for coupling the plurality of fiber optic ribbons to the cable jacket, wherein the at least one dry insert has a combined uncompressed height, the combined uncompressed height being about 40% or more of a cavity height of the cavity; and

at least two strength members, the strength members being disposed on opposite sides of the cavity and contacting the cable jacket.

19. The fiber optic cable of claim 18 , wherein each strength member has a strength member diameter, wherein the cavity has a cavity height and the cavity height is larger than the strength member diameter.

20. The fiber optic cable of claim 19 , wherein the cavity has a generally rectangular shape.

21. The fiber optic cable of claim 19 , a minor dimension of the fiber optic cable being about 15 millimeters or less and a major dimension of the fiber optic cable being about 25 millimeters or less.

22. The fiber optic cable of claim 18 , the at least one dry insert comprising a first dry insert and a second dry insert having together the a combined uncompressed height, wherein the plurality of fiber optic ribbons are disposed between the first and second dry inserts.

23. A fiber optic cable comprising:

a plurality of fiber optic ribbons, the plurality of fiber optic ribbons having an excess ribbon length greater than 1.2%;

a cable jacket having a generally rectangular cavity, wherein the plurality of fiber optic ribbons are at least partially disposed within the cavity;

a first compressible foam dry insert;

a second dry insert, the first and second dry inserts having a combined uncompressed height and coupling the plurality of fiber optic ribbons to the cable jacket, the combined uncompressed height being about 40% or more of a cavity height of the cavity; and

at least two strength members, the strength members being disposed on opposite sides of the cavity and contacting the cable jacket.

24. The fiber optic cable of claim 23 , wherein each strength member has a strength member diameter, wherein the cavity has a cavity height and the cavity height is larger than the strength member diameter.

25. The fiber optic cable of claim 23 , a minor dimension of the fiber optic cable being about 15 millimeters or less and a major dimension of the fiber optic cable being about 25 millimeters or less.

Assignments (1)
CHANGE OF NAME Recorded Sep 23, 2016
From: CORNING CABLE SYSTEMS LLC
To: CORNING OPTICAL COMMUNICATIONS LLC
Reel/Frame 039844/0482 →