PRINTING MOLD AND MANUFACTURING METHOD THEREOF, AND METHOD OF FORMING THIN FILM PATTERN USING THE SAME
Disclosed are a printing mold and a manufacturing method thereof, and a method of forming a thin film pattern using the printing mold. The printing mold comprises a polymer-based main body with convex and concave surface portions, and an ink-phobic layer disposed on the concave surface portions of the main body.
1 . A printing mold comprising:
a polymer-based main body comprising convex surface portions and concave surface portions; and
an ink-phobic layer disposed on the concave surface portions of the main body.
2 . The printing mold of claim 1 , wherein the ink-phobic layer comprises a hydrophobic surface.
3 . The printing mold of claim 2 , wherein the ink-phobic layer comprises at least one of n-octadecyltrimethoxysilane (ODS), octadecyltrichlorosilane (OTS), and heptadecafluoro-1,1,2,2-tetrahydrodecyl-1-trimethoxysilane (FAS).
4 . A printing mold comprising:
a substrate;
an ink-phobic layer disposed on a surface of the substrate; and
an ink-philic layer disposed on a portion of the ink-phobic layer.
5 . The printing mold of claim 4 , wherein the ink-phobic layer comprises at least one of n-octadecyltrimethoxysilane (ODS), octadecyltrichlorosilane (OTS), and heptadecafluoro-1,1,2,2-tetrahydrodecyl-1-trimethoxysilane (FAS).
6 . The printing mold of claim 4 , wherein the ink-philic layer comprises at least one of silicon, silicon oxide, silicon nitride, a metal, a metal oxide, and a metal nitride.
7 . A printing mold, comprising:
a polymer-based main body comprising convex surface portions and concave surface portions;
an ink-phobic layer disposed on the concave surface portions of the main body; and
an ink-philic layer disposed on the convex surface portions of the main body.
8 . A method of forming a thin film pattern using a printing mold, the method comprising:
coating a substrate-coating layer comprising a hydrophobic polymer film on a first substrate;
forming an ink layer comprising a first portion and a second portion on the substrate-coating layer;
arranging a mold over the ink layer, the mold comprising a convex portion, a concave portion, and an ink-phobic layer disposed on a surface of the concave portion;
contacting the convex portion of the mold with the first portion of the ink layer;
separating the mold and the ink layer from each other, thereby transferring the first portion of the ink layer onto the convex portion of the mold; and
re-transferring the transferred first portion of the ink layer onto a second substrate.
9 . The method of claim 8 , wherein the ink-phobic layer comprises a hydrophobic surface.
10 . The method of claim 9 , wherein the ink-phobic layer comprises at least one of n-octadecyltrimethoxysilane (ODS), octadecyltrichlorosilane (OTS), and heptadecafluoro-1,1,2,2-tetrahydrodecyl-1-trimethoxysilane (FAS).
11 . The method of claim 10 , wherein the ink layer comprises at least one of a metallic ink containing Ag or Cu, an IGZO solution, a semiconductor material containing pentacene, a Si solution, an ITO slurry, and a carbon nanotube dispersion.
12 . The method of claim 11 , wherein the hydrophobic polymer film comprises at least one of polydimethylsiloxane (PDMS) and a fluorine-containing film.
13 . The method of claim 12 , wherein the fluorine-containing film comprises a Teflon® film.
14 . The method of claim 13 , wherein a surface energy of the substrate-coating layer, a surface energy of the ink layer, and a surface energy of the convex portion of the mold increase in that order.
15 . The method of claim 14 , further comprising forming a first adhesive layer on the second substrate.
16 . The method of claim 15 , further comprising forming a second adhesive layer on a surface of the first portion before the re-transferring.