Superalloy powder, method of processing, and article fabricated therefrom
View Patent ↗A method of processing a superalloy powder includes mechanically alloying nitrogen with superalloy powder particles having at least one nitride-forming element such that each superalloy powder particle includes a microstructure having nitrogen dispersed throughout the microstructure. The powder may then be formed into an article having nitride regions dispersed throughout.
1. A superalloy powder, comprising:
a plurality of superalloy powder particles having at least one nitride-forming element, each superalloy powder particle including a microstructure having nitrogen dispersed throughout the microstructure, wherein the plurality of superalloy powder particles includes about 6-10 wt % of the nitrogen.
2. The superalloy powder as recited in claim 1 , wherein the plurality of superalloy powder particles are selected from a group consisting of cobalt-based superalloy powder particles, nickel-based superalloy powder particles, nickel-iron-based superalloy powder particles, and combinations thereof.
3. The superalloy powder as recited in claim 1 , wherein the nitrogen is present in nanosized nitride regions that are uniformly dispersed throughout the microstructure.
4. The superalloy powder as recited in claim 1 , wherein a superalloy of the superalloy powder particles includes a composition of about 28 wt % chromium, about 9 wt % nickel, about 21 wt % iron, about 1.25 wt % titanium, about 1 wt % niobium, and a remainder of cobalt and any minor alloying elements.
5. The superalloy powder as recited in claim 1 , wherein the plurality of superalloy powder particles is nickel-based superalloy powder particles.
6. The superalloy powder as recited in claim 1 , wherein the plurality of superalloy powder particles is nickel-iron-based superalloy powder particles.
7. The superalloy powder as recited in claim 1 , wherein the plurality of superalloy powder particles has greater than 4 wt % of the at least one nitride-forming element.
8. The superalloy powder as recited in claim 1 , wherein the plurality of superalloy powder particles includes about 7.5-9 wt % of the nitrogen.