IP Library Granted Patent US 7,893,135
Granted Patent B2
US 7,893,135 · App. 12/408,050 · Granted Feb 22, 2011

Impact-modified polyalkylene terephthalate/polycarbonate compositions

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Quick Facts
Patent No.
US 7,893,135
App. No.
12/408,050
Granted
Feb 22, 2011
Kind
B2
Abstract

The present invention relates to compositions comprising A) aromatic polycarbonate, B) polyalkylene terephthalate and C) a concentrate comprising polyalkylene terephthalate and at least one compound selected from the group consisting of ortho-phosphoric acid, phosphorous acid, carboxylic acid esters of ortho-phosphoric acid and carboxylic acid esters of phosphorous acid, Compositions of the present invention are distinguished by high melt stability. The present invention also relates to a process for the preparation of impact-modified polyalkylene terephthalate/polycarbonate compositions, wherein a concentrate of polyalkylene terephthalate with a phosphorus-containing additive is used.

Claims (66)

1. A concentrate comprising:

C.1) from 98 wt. % to 70 wt. % (based on the sum of the wt. % of C.1)+C.2)) of polyalkylene terephthalate or a mixture of at least two polyalkylene terephthalates and

C.2) from 2 wt. % to 30 wt. % (based on the sum of the wt. % of C.1)+C.2)) of at least one compound selected from the group consisting of

C.2.1) the compound of formula (IV)

HO 2 C—CH 2 —CH 2 —P(═O)(OH) 2   (IV)

C.2.2) the compound of formula (V)

C.2.3) the compound of formula (VI)

C.2.4) ortho-phosphoric acid H 3 PO 4 (VII)

C.2.5) the compound of formula (VIII)

and

C.2.6) phosphorous acid H 3 PO 3 (IX).

2. A concentrate according to claim 1 comprising from 93 wt. % to 80 wt. % (based on the sum of the wt. % of C.1)+C.2)) of component C.1) and from 7 wt. % to 20 wt. % (based on the sum of the wt. % of C.1)+C.2)) of component C.2).

3. A composition comprising

A) aromatic polycarbonate,

B) polyalkylene terephthalate and

C) a concentrate according to claim 1 .

4. A composition according to claim 3 comprising

A) from 29.8 to 82.8 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of aromatic polycarbonate,

B) from 15 to 70 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of polyalkylene terephthalate,

C) from 0.2 to 5 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of said concentrate,

D) from 0 to 40 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of rubber-modified graft polymer and

E) from 0 to 20 parts by weight (based on the sum of the parts by weight of components A+B+C=100) of an additive.

5. A composition according to claim 4 comprising

A) from 39.5 to 89.5 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of aromatic polycarbonate,

B) from 25 to 55 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of polyalkylene terephthalate,

C) from 0.7 to 2 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of said concentrate,

D) from 8 to 18 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of rubber-modified graft polymer and

E) from 1 to 15 parts by weight (based on the sum of the parts by weight of components A+B+C=100) of said additive.

6. A composition according to claim 3 , comprising as component B polybutylene terephthalate.

7. A process for the preparation of a polycarbonate/polyalkylene terephthalate composition having improved melt stability, said process comprising:

(i) in the first step preparing a concentrate, wherein

(1-1) the components

C.1) from 98 wt. % to 70 wt. % (based on the sum of the wt. % of C.1)+C.2)) of a melt of polyalkylene terephthalate and

C.2) from 2 wt. % to 30 wt. % (based on the sum of the wt. % of C.1)+C.2)) of at least one compound selected from the group consisting of ortho-phosphoric acid, phosphorous acid, carboxylic acid esters of ortho-phosphoric acid and carboxylic acid esters of phosphorous acid, component C.2) being used in the form of a solid or in liquid form,

are mixed, and

(1-2) the resulting mixture is then melt extruded and

(ii) in a second step

(ii-1) the following constituents

A) from 29.8 to 82.8 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of aromatic polycarbonate,

B) from 15 to 70 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of polyalkylene terephthalate,

C) from 0.2 to 5 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of the concentrate prepared according to step (i),

D) from 0 to 40 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of rubber-modified graft polymer and

E) from 0 to 50 parts by weight (in each case based on the sum of the parts by weight of components A+B+C=100) of additives

are mixed, and

(ii-2) melt compounded, optionally at a temperature of from 200° C. to 320° C., and

(ii-3) are then melt extruded.

8. A process according to claim 7 , wherein, in step (i-2) the resulting mixture is cooled to a temperature of from −20° C. to 100° C., so that the mixture is obtained in solid form.

9. A process according to claim 7 , wherein there is used as component B polybutylene terephthalate.

10. A method for improving melt stability of a composition comprising aromatic polycarbonate and polyalkylene terephthalate comprising employing a concentrate according to claim 1 in said composition.

11. A method for production of mouldings or semi-finished products comprising utilizing a composition of claim 3 .

12. A moulded body comprising a composition according to claim 3 .

13. A composition comprising:

A) from 29.8 to 82.8 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of aromatic polycarbonate,

B) from 15 to 70 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of polyalkylene terephthalate,

C) from 0.2 to 5 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of a concentrate comprising:

C.1) from 98 wt. % to 70 wt. % (based on the sum of the wt. % of C.1)+C.2)) of polyalkylene terephthalate or a mixture of at least two polyalkylene terephthalates and

C.2) from 2 wt. % to 30 wt. % (based on the sum of the wt. % of C.1)+C.2)) of at least one compound selected from the group consisting of ortho-phosphoric acid, phosphorous acid, carboxylic acid esters of ortho-phosphoric acid and carboxylic acid esters of phosphorous acid,

D) from 0 to 40 parts by weight (in each case based on the sum of the parts by weight of components A+B+C) of rubber-modified graft polymer, and

E) from 0 to 20 parts by weight (based on the sum of the parts by weight of components A+B+C=100) of an additive.

14. The concentrate of claim 1 , wherein (C.2) is the compound of formula (IV)

HO 2 C—CH 2 —CH 2 —P(═O)(OH) 2   (IV).

15. The concentrate of claim 1 , wherein (C.2) is the compound of formula (V).

16. The concentrate of claim 1 , wherein (C.2) is the compound of formula (VI)

17. The concentrate of claim 1 , wherein (C.2) is ortho-phosphoric acid H 3 PO 4 .

18. The concentrate of claim 1 , wherein (C.2) is the compound of formula (VII)

19. The concentrate of claim 1 , wherein (C.2) is phosphorous acid H 2 PO 3 .

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR NAME PREVIOUSLY RECORDED ON REEL 038301 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME FROM BAYER MATERIALSCIENCE AG TO COVESTRO DEUTSCHLAND AG. Recorded Jun 13, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038966/0865 →
CHANGE OF NAME Recorded Mar 30, 2016
From: COVESTRO DEUTSCHLAND AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038301/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2009
From: MOULINIE, PIERRE; HUFEN, RALF; KONRAD, STEPHAN, DR.; WITTMANN, DIETER, DR.
To: BAYER MATERIALSCIENCE AG
Reel/Frame 022743/0595 →