IP Library Patent Application 12410297
Patent Application
App. No. 12/410,297

Chemical Treatments to Enhance Photovoltaic Performance of CIGS

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Patent No.
US None
App. No.
12/410,297
Abstract

The present invention provides method of treating semiconductor surfaces (e.g., CIGS) using various solvents (including ionic solvents and eutectics), and methods preparing photovoltaic cells comprising treated CIGS materials.

Claims (45)

1 . A method of treating a CIGS material, comprising

(a) contacting the CIGS material with an ionic solvent comprising S- or Se-containing compounds; and

(b) heating the CIGS material.

2 . The method of claim 1 , wherein the contacting comprises contacting the CIGS material with an ionic solvent comprising thiourea.

3 . The method of claim 2 , wherein the contacting comprises contacting the CIGS material with an ionic solvent wherein the concentration of thiourea is in the range of about 0.01M to about 1.00 M.

4 . The method of claim 1 , wherein the heating comprises heating the CIGS material to a temperature in the range of about 30° Celsius to about 85° Celsius.

5 . The method of claim 1 , wherein the heating comprises heating the CIGS material for about 10 minutes to about 80 minutes.

6 . The method of claim 1 , wherein the contacting comprises contacting the CIGS material with a 0.6 M thiourea solution, and the heating comprises heating the CIGS material to a temperature of about 60° Celsius for about 60 minutes.

7 . The method of claim 1 , wherein the treating dissolves impurity phases of binary oxides and selenides of copper, indium and gallium to improve photovoltaic properties of a solar cell comprising the prepared CIGS material.

8 . The method of claim 1 , wherein a CIGS material disposed on an electrically conducting substrate is treated.

9 . A method of treating a CIGS material, comprising

(a) contacting the CIGS material with a eutectic solvent that comprises thiourea and choline chloride at a 2:1 molar ratio (thiourea:choline chloride); and

(b) heating the CIGS material.

10 . The method of claim 9 , wherein the contacting comprises contacting the CIGS material with a eutectic solvent that comprises 2M thiourea and 1M choline chloride.

11 . The method of claim 10 , wherein the heating comprises heating the CIGS material at about 80° Celsius for about 10 minutes to about 60 minutes.

12 . The method of claim 9 , wherein the treating dissolves impurity phases of binary oxides and selenides of copper, indium and gallium to improve photovoltaic properties of a solar cell comprising the prepared CIGS material.

13 . The method of claim 9 , wherein a CIGS material disposed on an electrically conducting substrate is treated.

14 . The method of claim 10 , wherein the contacting comprises contacting the CIGS material with an aqueous solution of 2M thiourea and 1M choline chloride, and the heating comprises heating at about 25° Celsius for about 10 minutes to about 60 minutes.

15 . The method of claim 10 , wherein the contacting comprises contacting the CIGS material in an aqueous solution of 0.6M thiourea and 0.3M choline chloride, and the heating comprises heating at about 60° Celsius for about 10 to about 60 minutes.

16 . A CIGS material treated by the method of claim 1 .

17 . A CIGS material treated by the method of claim 9 .

18 . A method of preparing a CIGS solar cell, comprising:

(a) providing a CIGS film deposited on an electrically conducting substrate;

(b) contacting the CIGS material with a solvent comprising S- or Se-containing compounds;

(c) heating the CIGS material;

(d) preparing the CIGS material for inclusion in a solar cell; and

(e) disposing a front contact on the CIGS material to form the solar cell.

19 . The method of claim 18 , wherein the providing comprises disposing a CIGS semiconductor film on a glass substrate comprising an electrically conducting substrate.

20 . The method of claim 18 , wherein the contacting comprises contacting the CIGS material with an ionic solvent comprising thiourea.

21 . The method of claim 20 , wherein the contacting comprises contacting the CIGS material with thiourea in the range of about 0.01M to about 1.00 M.

22 . The method of claim 18 , wherein the heating comprises heating the CIGS material to a temperature in the range of about 30° Celsius to about 85° Celsius.

23 . The method of claim 18 , wherein the heating comprises heating the CIGS material for about 10 minutes to about 80 minutes.

24 . The method of claim 18 , wherein the contacting comprises the CIGS material with 0.6 M thiourea, and the heating comprises heating to a temperature of about 60° Celsius for about 60 minutes.

25 . The method of claim 18 , wherein the treating dissolves impurity phases of binary oxides and selenides of copper, indium and gallium.

26 . The method of claim 18 , wherein the contacting comprises contacting the CIGS material with a eutectic solvent that comprises thiourea and choline chloride at a 2:1 molar ratio (thiourea:choline chloride).

27 . The method of claim 26 , wherein the contacting comprises contacting the CIGS material with a eutectic solvent that comprises 2M thiourea and 1M choline chloride.

28 . The method of claim 27 , wherein the heating comprises heating the CIGS material at about 80° Celsius for about 10 minutes to about 60 minutes.

29 . The method of claim 18 , wherein the contacting comprises contacting the CIGS material with an aqueous solution of 2M thiourea and 1M choline chloride and the heating comprises heating the CIGS material at about 25° Celsius for about 10 minutes to about 60 minutes.

30 . The method of claim 18 , wherein the contacting comprises contacting the CIGS material with an aqueous solution of 0.6M thiourea and 0.3M choline chloride, and the heating comprises heating at about 60° Celsius for about 10 to about 60 minutes.

31 . The method of claim 18 , wherein the preparing the CIGS material for inclusion in a photovoltaic cell comprises washing and then drying the CIGS material.

32 . The method of claim 18 , further comprising disposing a buffer layer on the CIGS material prior to disposing the front contact.

33 . The method of claim 32 , wherein the disposing a buffer layer comprises disposing a layer of CdS.

34 . The method of claim 18 , wherein the disposing a front contact comprises disposing a transparent conductive oxide.

35 . The method of claim 34 , wherein the disposing a transparent conductive oxide comprises disposing ZnO.

36 . A CIGS solar cell prepared by the method of claim 18 .

Assignments (11)
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT (PATENTS & TRADEMARKS) Recorded Jun 20, 2011
From: SUNLOGICS PLC; SUNLOGICS INC.; NEW MILLENNIUM SOLAR EQUIPMENT CORP.; ROOFTOP ENERGY, LLC
To: WELLS FARGO BANK, N.A., AS AGENT
Reel/Frame 026465/0425 →
TERMINATION OF DEBTOR-IN-POSSESSION INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Sep 13, 2010
From: WELLS FARGO BANK, N.A.
To: EPV SOLAR, INC.; EPV SOLAR GERMANY GMBH
Reel/Frame 024973/0448 →
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded Aug 26, 2010
From: EPV SOLAR, INC.
To: PHOENIX SOLAR HOLDINGS CORP.
Reel/Frame 024892/0161 →
SECURITY AGREEMENT Recorded Aug 26, 2010
From: NEW MILLENNIUM SOLAR EQUIPMENT CORP.
To: WELLS FARGO BANK, N.A.
Reel/Frame 024879/0974 →
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded Aug 26, 2010
From: PHOENIX SOLAR HOLDINGS CORP.
To: NEW MILLENNIUM SOLAR EQUIPMENT CORP.
Reel/Frame 024892/0180 →
RELEASE OF SECURITY INTEREST Recorded Jul 2, 2010
From: PATRIARCH PARTNERS AGENCY SERVICES, LLC
To: EPV SOLAR, INC.
Reel/Frame 024630/0237 →
DEBTOR-IN-POSSESSION INTELLECTUAL PROPERTY SECURITY AGREEMENT (PATENTS & TRADEMARKS) Recorded Mar 26, 2010
From: EPV SOLAR, INC.; EPV SOLAR GERMANY GMBH
To: WELLS FARGO BANK, N.A.
Reel/Frame 024140/0472 →
SECURITY AGREEMENT Recorded Nov 19, 2009
From: EPV SOLAR, INC.
To: PATRIARCH PARTNERS AGENCY SERVICES, LLC
Reel/Frame 023546/0165 →
SECURITY AGREEMENT Recorded Jun 30, 2009
From: EPV SOLAR, INC.
To: THE BANK OF NEW YORK MELLON
Reel/Frame 022892/0353 →
CHANGE OF NAME Recorded Jun 30, 2009
From: ENERGY PHOTOVOLTAICS, INC.
To: EPV SOLAR, INC.
Reel/Frame 022892/0016 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2009
From: AKHTAR, MASUD; DELAHOY, ALAN E.
To: EPV SOLAR, INC.
Reel/Frame 022445/0213 →