IP Library Granted Patent US 7,808,211
Granted Patent B2
US 7,808,211 · App. 12/415,337 · Granted Oct 5, 2010

System and method for charging batteries

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Quick Facts
Patent No.
US 7,808,211
App. No.
12/415,337
Granted
Oct 5, 2010
Kind
B2
Abstract

A high frequency battery charger includes a converter, drive logic, and control logic. The converter transforms a DC voltage into a high frequency AC voltage. The drive logic controls a conversion of the high frequency AC voltage through a train of pulses. The control logic adjusts the output of the converter to maximize a charging cycle of a battery. The method of transforming an AC input into a direct current output used to charge a rechargeable battery includes transforming an AC input into a first DC output; transforming the first DC output into a high frequency AC output; transforming the high frequency AC output into a second DC output; and passing a charging current to an external load when the load is correctly connected to an output.

Claims (14)

1. A method of charging a rechargeable battery by way of a high frequency battery charger, the method comprising the steps of:

(a) transforming an AC input into a first DC output;

(b) transforming the first DC output into a high frequency AC output;

(c) transforming the high frequency AC output into a second DC output;

(d) sensing the voltage of said second DC output;

(e) sensing the voltage of said rechargeable battery; and

(f) passing a charging current to said rechargeable battery only when said rechargeable battery is correctly connected to said high frequency battery charger and said voltage of said second DC output and said voltage of said rechargeable battery exceed predetermined thresholds, and after passing said charging current to said rechargeable battery, continuing to monitor the voltage of the rechargeable battery and the voltage of said battery charger; comparing the voltage of the rechargeable battery with the voltage of said battery charger, generating a signal representative of a defective battery condition when a scaled value of said battery charger voltage exceeds a scaled value of the voltage of said rechargeable battery; automatically modifying predetermined charging cycle in response to said defective battery condition representative signal.

2. The method of claim 1 wherein the step of transforming the first DC input into a high frequency AC output comprises actuating a plurality switches coupled to a primary of a high frequency transformer.

3. The method of claim 1 further comprising the step of monitoring the charging current with a processor.

4. The method of claim 1 further comprising the step of providing a spark resistance when a load is connected in a reverse polarity.

5. The method of claim 1 wherein the act step of passing the charging current comprises passing the charging current onto a battery only when the charging current is below a predetermined threshold.

6. The method of claim 1 wherein the charging current comprises a pulsating current.

7. The method as recited in claim 1 , wherein step (f) includes:

automatically terminating said charging cycle in response to said defective battery condition representative signal.

Assignments (10)
SECURITY INTEREST Recorded Apr 19, 2022
From: SCHUMACHER ELECTRIC CORPORATION
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC, AS COLLATERAL AGENT
Reel/Frame 059725/0949 →
RELEASE OF SECURITY INTEREST Recorded Apr 19, 2022
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059726/0910 →
RELEASE OF SECURITY INTEREST Recorded Mar 4, 2022
From: CERBERUS BUSINESS FINANCE AGENCY, LLC
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059319/0294 →
SECURITY AGREEMENT Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: ALTER DOMUS (US) LLC
Reel/Frame 057234/0260 →
SECURITY INTEREST Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 057253/0133 →
NOTICE OF SATISFACTION AND RELEASE OF SECURITY INTEREST Recorded Oct 12, 2020
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 054053/0674 →
RELEASE OF SECURITY INTEREST IN PATENTS AND TRADEMARKS Recorded Oct 5, 2020
From: FIFTH THIRD BANK, NATIONAL ASSOCIATION AS SUCCESSOR IN INTEREST TO MB FINANCIAL BANK, N.A. AND COLE TAYLOR BANK
To: SCHUMACHER ELECTRIC, INC.
Reel/Frame 053981/0475 →
PATENT SECURITY AGREEMENT Recorded Oct 2, 2020
From: SCHUMACHER ELECTRIC CORPORATION
To: CERBERUS BUSINESS FINANCE AGENCY, LLC AS COLLATERAL AGENT
Reel/Frame 054271/0225 →
SECURITY INTEREST Recorded Jul 14, 2020
From: SCHUMACHER ELECTRIC, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, SUCCESSOR IN INTERSET TO MB FINANCIAL BANK, N.A., SUCCESSOR TO COLE TAYLOR BANK
Reel/Frame 053210/0430 →
SECURITY AGREEMENT Recorded Oct 4, 2013
From: SCHUMACHER ELECTRIC INC
To: COLE TAYLOR BANK
Reel/Frame 031344/0917 →