Granted Patent B2

US 7,858,060 · App. 12/418,031 · Granted Dec 28, 2010

Abstract

Claims (42)

1. A dosing control system comprising:

a selective catalytic reduction (SCR) analysis module that estimates an ammonia (NH3) slip rate downstream of an SCR catalyst, an NH3 conversion rate, an NH3 supply rate, and an NH3 oxidation rate, that estimates an NH3 rate of change based on said NH3 slip, conversion, supply, and oxidation rates, that estimates an NH3 storage change based on said NH3 rate of change, and that estimates NH3 stored by said SCR catalyst based on said NH3 storage change; and

a dosing management module that controls dosing agent injection into an exhaust system upstream of said SCR catalyst based on said NH3 stored by said SCR catalyst.

2. The dosing control system of claim 1 wherein said SCR analysis module estimates an NH3 absorption rate and an NH3 desorption rate for upstream of said SCR catalyst and estimates said NH3 supply rate based on a dosing agent injection rate, said NH3 absorption rate, and said NH3 desorption rate.

3. The dosing control system of claim 2 wherein said SCR analysis module determines said NH3 supply rate based on a difference between said NH3 absorption rate and a sum of said dosing agent injection rate and said NH3 desorption rate.

4. The dosing control system of claim 2 wherein said SCR analysis module estimates said NH3 absorption and desorption rates based on said dosing agent injection rate, an expected upstream NH3 absorption, an upstream NH3 time constant, and an amount of NH3 stored upstream of said SCR catalyst.

5. The dosing control system of claim 4 wherein said expected upstream NH3 absorption and said upstream NH3 time constant are determined based on an exhaust temperature measured upstream of said SCR catalyst and an exhaust flow rate.

6. The dosing control system of claim 1 wherein said SCR analysis module estimates an NH3 absorption rate and an NH3 desorption rate for downstream of said SCR catalyst and estimates an NH3 output rate based on said NH3 slip, absorption, and desorption rates,

wherein said SCR analysis module estimates said NH3 rate of change based on said NH3 conversion, supply, oxidation, and output rates.

7. The dosing control system of claim 6 wherein said SCR analysis module estimates said NH3 output rate based on a difference between said NH3 absorption rate and a sum of said NH3 desorption and slip rates.

8. The dosing control system of claim 6 wherein said SCR analysis module estimates said NH3 absorption and desorption rates based on said NH3 slip rate, an expected downstream NH3 desorption, a downstream NH3 time constant, and an amount of NH3 stored downstream of said SCR catalyst.

9. The dosing control system of claim 8 wherein said expected downstream NH3 desorption and said downstream NH3 time constant are determined based on an exhaust temperature measured downstream of said SCR catalyst and an exhaust flow rate.

10. The dosing control system of claim 1 wherein said SCR analysis module estimates said NH3 conversion rate based on a temperature of said SCR catalyst, space velocity of said SCR catalyst, nitrogen oxides (NOx) upstream of said SCR catalyst, a ratio of nitrogen dioxide (NO2) to said NOx, and said NH3 stored by said SCR catalyst.

11. The dosing control system of claim 1 wherein said SCR analysis module estimates said NH3 oxidation rate based on a temperature of said SCR catalyst, oxygen upstream of said SCR catalyst, and said NH3 stored by said SCR catalyst.

12. The dosing control system of claim 1 wherein said SCR analysis module estimates said NH3 slip rate based on a temperature of said SCR catalyst, space velocity of said SCR catalyst, said NH3 supply rate, and said NH3 stored by said SCR catalyst.

13. The dosing control system of claim 1 wherein said SCR analysis module estimates said NH3 rate of change based on a difference between said NH3 supply rate and a sum of said NH3 conversion, oxidation, and slip rates.

14. A dosing control method comprising:

estimating an ammonia (NH3) slip rate downstream of a selective catalytic reduction (SCR) catalyst;

estimating an NH3 conversion rate;

estimating an NH3 supply rate;

estimating an NH3 oxidation rate;

estimating an NH3 rate of change based on said NH3 slip, conversion, supply, and oxidation rates;

estimating an NH3 storage change based on said NH3 rate of change;

estimating NH3 stored by said SCR catalyst based on said NH3 storage change; and

controlling dosing agent injection into an exhaust system upstream of said SCR catalyst based on said NH3 stored by said SCR catalyst.

15. The dosing control method of claim 14 further comprising:

estimating an NH3 absorption rate and an NH3 desorption rate for upstream of said SCR catalyst; and

estimating said NH3 supply rate based on a dosing agent injection rate, said NH3 absorption rate, and said NH3 desorption rate.

16. The dosing control method of claim 15 further comprising determining said NH3 supply rate based on a difference between said NH3 absorption rate and a sum of said dosing agent injection rate and said NH3 desorption rate.

17. The dosing control method of claim 15 further comprising estimating said NH3 absorption and desorption rates based on said dosing agent injection rate, an expected upstream NH3 absorption, an upstream NH3 time constant, and an amount of NH3 stored upstream of said SCR catalyst.

18. The dosing control method of claim 17 further comprising determining said expected upstream NH3 absorption and said upstream NH3 time constant based on an exhaust temperature measured upstream of said SCR catalyst and an exhaust flow rate.

19. The dosing control method of claim 14 further comprising:

estimating an NH3 absorption rate and an NH3 desorption rate for downstream of said SCR catalyst; and

estimating an NH3 output rate based on said NH3 slip, absorption, and desorption rates,

wherein said estimating said NH3 rate of change comprises estimating said NH3 rate of change based on said NH3 conversion, supply, oxidation, and output rates.

20. The dosing control method of claim 19 further comprising estimating said NH3 output rate based on a difference between said NH3 absorption rate and a sum of said NH3 desorption and slip rates.

21. The dosing control method of claim 19 further comprising estimating said NH3 absorption and desorption rates based on said NH3 slip rate, an expected downstream NH3 desorption, a downstream NH3 time constant, and an amount of NH3 stored downstream of said SCR catalyst.

22. The dosing control method of claim 21 further comprising determining said expected downstream NH3 desorption and said downstream NH3 time constant based on an exhaust temperature measured downstream of said SCR catalyst and an exhaust flow rate.

23. The dosing control method of claim 14 further comprising estimating said NH3 conversion rate based on a temperature of said SCR catalyst, space velocity of said SCR catalyst, nitrogen oxides (NOx) upstream of said SCR catalyst, a ratio of nitrogen dioxide (NO2) to said NOx, and said NH3 stored by said SCR catalyst.

24. The dosing control method of claim 14 further comprising estimating said NH3 oxidation rate based on a temperature of said SCR catalyst, oxygen upstream of said SCR catalyst, and said NH3 stored by said SCR catalyst.

25. The dosing control method of claim 14 further comprising estimating said NH3 slip rate based on a temperature of said SCR catalyst, space velocity of said SCR catalyst, said NH3 supply rate, and said NH3 stored by said SCR catalyst.

26. The dosing control method of claim 14 further comprising estimating said NH3 rate of change based on a difference between said NH3 supply rate and a sum of said NH3 conversion, oxidation, and slip rates.

Assignments (8)

Continuity (2)