Window or door frame receptor buck and receptor buck system
A receptor buck and receptor system for securing a window or door frame. The receptor buck includes a longitudinal rack, a surface of the rack that includes an aperture for accepting a first fastener to fasten the rack to a wall opening surface, and another surface that includes another aperture for accepting a second fastener to fasten the window or door frame to the rack. The receptor system includes the rack, the first and second fasteners, and the fasteners extend in generally the same direction.
1. A receptor buck for securing at least one of a window frame and a door frame to a wall structure, said receptor buck comprising:
a rack extending in a width direction of the at least one of the window frame and the door frame in an installed position, the rack comprising:
a first lower surface configured to be installed flush against the at least one of the window frame and the door frame in the installed position;
a second lower surface configured to be installed flush against the at least one of the window frame and the door frame in the installed position, wherein:
the second lower surface is coplanar with the first lower surface;
the second lower surface comprises a second lower surface aperture configured to accept a wall fastener for fastening the rack to a surface of an opening of the wall structure; and
the second lower surface is closer to an inside of the wall structure than the first lower surface, in the installed position;
a first upper surface parallel to the first and second lower surfaces and lying in a plane different than the plane of the first and second lower surfaces, wherein the first upper surface comprises a frame fastener aperture configured to accommodate a frame fastener for fastening the at least one of the window frame and the door frame to the rack, in the installed position;
a first vertical wall and connecting the first upper surface to the first lower surface;
a second vertical wall orthogonal to and connecting the first upper surface and the second lower surface, wherein the first vertical wall, second vertical wall and first upper surface define a frame fastener channel between the first and second lower surfaces and facing away from the at least one of the window frame and the door frame in the installed position, into which the frame fastener extends in a direction parallel to the second vertical wall and the wall fastener, in the installed position;
a third vertical wall orthogonal to and connected to the second lower surface such that the third vertical wall, second lower surface and second vertical wall define a wall fastener channel which is closer to the inside of the wall structure than the frame fastener channel, wherein:
the wall fastener channel faces in a direction opposite the direction the frame fastener faces; and
the wall fastener channel is configured to accommodate the wall fastener;
a fourth vertical wall parallel to the second vertical wall and which is further from the inside of the wall structure than the first, second and third vertical walls;
a generally L-shaped connector connecting a middle portion of the fourth vertical wall to the first lower surface such that the generally L-shaped connector and fourth vertical wall define a sub-channel facing away from the at least one of the window frame and the door frame in the installed position; wherein:
the generally L-shaped connector, first lower surface and first vertical wall define an outer channel facing in the same direction as the wall fastener channel;
the sub-channel is farther from the inside of the wall structure than the outer channel, frame fastener channel and the wall fastener channel; and
the first lower surface, second lower surface, first upper surface, first vertical wall, second vertical wall, third vertical wall, fourth vertical wall, generally L-shaped connector are unitarily formed from a single piece of material.
2. The receptor buck according to claim 1 , wherein said rack is configured to accept a flange of at least one of the window frame and the door frame.
3. The receptor buck according to claim 1 , further comprising an exterior-facing surface on said rack and facing an exterior of the structure, said third surface configured to accept a back-bed sealant thereon.
4. The receptor buck according to claim 3 , wherein at least a portion of said exterior-facing surface touches a flange of at least one of the window frame and the door frame.
5. The receptor buck according to claim 3 , wherein said exterior-facing surface is further configured to accept a perimeter sealant.
6. The receptor buck according to claim 1 , further comprising at least one channel extending from said rack and facing an interior of the structure, said channel configured to accept an interior jamb cover.
7. The receptor buck according to claim 1 , wherein at least the first fastener is concealed.
8. The receptor buck according to claim 1 , wherein said rack is configured to fit generally completely under the at least one of the window frame and the door frame.
9. The receptor buck according to claim 1 , further comprising a second upper surface depending from a top of the fourth vertical wall toward the inside of the wall structure in the installed position, and at least partially covering the entrance to the outer channel, wherein the second upper surface is coplanar to the first upper surface.
10. The receptor buck according to claim 1 , further comprising a flange depending from and coplanar to the first upper surface and at least partially covering the wall fastener channel.
11. The receptor buck according to claim 1 , further comprising a flange depending from the third vertical wall and being coplanar to the first upper surface, wherein the flange at least partially covers the wall fastener channel.
12. The receptor buck according to claim 1 , further comprising:
a first flange depending from and coplanar to the first upper surface and partially covering the wall fastener channel; and
a second flange depending from the third vertical wall and being coplanar to the first upper surface, wherein the second flange partially covers the wall fastener channel.
13. The receptor buck according to claim 1 , wherein the first vertical wall is orthogonal to the first lower surface.
14. A receptor system for securing at least one of a window frame and a door frame, comprising:
a receptor buck comprising:
a rack extending in a width direction of the at least one of the window frame and the door frame in an installed position, the rack comprising:
a first lower surface configured to be installed flush against the at least one of the window frame and the door frame in the installed position;
a second lower surface configured to be installed flush against the at least one of the window frame and the door frame in the installed position, wherein:
the second lower surface is coplanar with the first lower surface;
the second lower surface comprises a second lower surface aperture configured to accept a wall fastener for fastening the rack to a surface of an opening of the wall structure; and
the second lower surface is closer to an inside of the wall structure than the first lower surface, in the installed position;
a first upper surface parallel to the first and second lower surfaces and lying in a plane different than the plane of the first and second lower surfaces, wherein the first upper surface comprises a frame fastener aperture configured to accommodate a frame fastener for fastening the at least one of the window frame and the door frame to the rack, in the installed position;
a first vertical wall and connecting the first upper surface to the first lower surface;
a second vertical wall orthogonal to and connecting the first upper surface and the second lower surface, wherein the first vertical wall, second vertical wall and first upper surface define a frame fastener channel between the first and second lower surfaces and facing away from the at least one of the window frame and the door frame in the installed position, into which the frame fastener extends in a direction parallel to the second vertical wall and the wall fastener, in the installed position;
a third vertical wall orthogonal to and connected to the second lower surface such that the third vertical wall, second lower surface and second vertical wall define a wall fastener channel which is closer to the inside of the wall structure than the frame fastener channel, wherein:
the wall fastener channel faces in a direction opposite the direction the frame fastener faces; and
the wall fastener channel is configured to accommodate the wall fastener;
a fourth vertical wall parallel to the second vertical wall and which is further from the inside of the wall structure than the first, second and third vertical walls;
a generally L-shaped connector connecting a middle portion of the fourth vertical wall to the first lower surface such that the generally L-shaped connector and fourth vertical wall define a sub-channel facing away from the at least one of the window frame and the door frame in the installed position; wherein:
the generally L-shaped connector, first lower surface and first vertical wall define an outer channel facing in the same direction as the wall fastener channel;
the sub-channel is farther from the inside of the wall structure than the outer channel, frame fastener channel and the wall fastener channel; and
the first lower surface, second lower surface, first upper surface, first vertical wall, second vertical wall, third vertical wall, fourth vertical wall, generally L-shaped connector are unitarily formed from a single piece of material,
a first fastener configured to fasten the rack of said receptor buck to the surface of the wall opening of the structure through the first aperture on the first upper surface; and
a second fastener configured to fasten the at least one of the window frame and the door frame to the rack of said receptor buck through the second aperture on the second lower surface on the rack of said receptor buck, wherein the second fastener extends in a generally same direction as the first fastener.
15. The receptor system according to claim 14 , wherein at least one of the first fastener and the second fastener is a screw.
16. The receptor system according to claim 14 , wherein at least one of the first fastener and the second fastener is a bolt.
17. The receptor system according to claim 14 , further comprising a shim configured to be installed between the rack of said receptor buck and the at least one of the window frame and the door frame, said shim extending in a generally same direction as the rack of said receptor buck.
18. The receptor system according to claim 17 , wherein a surface on said shim further comprises a shim aperture configured to accept the second fastener.
19. The receptor system according to claim 14 , further comprising a shim configured to be installed between the rack of said receptor buck and the surface of the wall opening, said shim extending in a generally same direction as the rack of said receptor buck.
20. The receptor system according to claim 19 , wherein a surface on said shim further comprises a shim aperture configured to accept the first fastener.
21. The receptor system according to claim 14 , wherein the rack of said receptor buck is selectively installed to a section of the surface of the wall opening.
22. The receptor system according to claim 14 , wherein a shape of the rack of said receptor buck is configured to match a shape of the surface of the wall opening.
23. The receptor system according to claim 14 , further comprising an interior jamb cover comprising a projection and facing an interior of the structure, the projection attached to a channel of the rack of said receptor buck, said interior jamb cover extending in a generally same direction as the rack of said receptor buck.
24. The receptor system according to claim 14 , further comprising an interior jamb cover, wherein said interior jamb cover configured to be adhered onto an interior surface of the rack of said receptor buck.
25. The receptor system according to claim 14 , further comprising an exterior molding attaching to the rack of said receptor buck and facing an exterior of the structure, said exterior molding extending in a generally same direction as the rack of said receptor buck.
26. The receptor system according to claim 25 , wherein said exterior molding is selectively installed to a section of the surface of the wall opening.
27. The receptor system according to claim 14 , wherein at least the first fastener is concealed.
28. The receptor system according to claim 14 , further comprising a perimeter sealant configured to seal a gap among the rack of said receptor buck, at least one of said window frame and door frame and the surface of the wall opening.
29. The receptor system according to claim 14 , wherein an edge of at least one of the window frame and the door frame comprises at least one of a flange and a lip portion.
30. The receptor system according to claim 29 , further comprising a back-bed sealant configured to seal a gap between an outer surface of the rack of said receptor buck and an inner surface of at least one of the flange and the lip portion.
31. The receptor system according to claim 14 , wherein at least one of the window frame and the door frame comprises a projection, said projection is configured to exert a load of at least the window frame and the door frame on the second surface of the rack of said receptor.