IP Library Patent Application 12421158
Patent Application
App. No. 12/421,158

THIN FILM SOLAR CELL MODULE AND METHOD OF MANUFACTURING THE SAME

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Quick Facts
Patent No.
US None
App. No.
12/421,158
Abstract

A thin film solar cell module includes a front substrate; a plurality of thin film solar cells disposed on the front substrate; a rear substrate disposed on the thin film solar cells; a plurality of inter-connection terminals electrically connected to the thin film solar cells, respectively, and exposed to an exterior surface of at least one of the front and rear substrates; and a connector electrically connecting the inter-connection terminals in a series or parallel configuration.

Claims (42)

1 . A thin film solar cell module, comprising:

a front substrate;

a plurality of thin film solar cells disposed on the front substrate;

a rear substrate disposed on the thin film solar cells;

a plurality of inter-connection terminals electrically connected to the thin film solar cells, respectively, and disposed on the rear substrates; and

a connector electrically connecting the inter-connection terminals in a series or a parallel configuration.

2 . The thin film solar cell module of claim 1 , further comprising

an outer connection terminal electrically connected to at least one of the inter-connection terminals and disposed on the rear substrate, wherein the outer connection terminal is electrically connected to at least one other thin film solar cell module.

3 . The thin film solar cell module of claim 2 , further comprising

a bypass diode disposed inside the outer connection terminal.

4 . The thin film solar cell module of claim 1 , wherein

the inter-connection terminals and the thin film solar cells are electrically connected to each other through busbars which penetrate the rear substrate.

5 . The thin film solar cell module of claim 1 , further comprising

a front plastic layer interposed between the front substrate and the thin film solar cells.

6 . The thin film solar cell module of claim 5 , wherein the front plastic layer is made of a polyethylene vinyl acetate sheet.

7 . The thin film solar cell module of claim 1 , further comprising

a rear plastic layer interposed between the rear substrate and the thin film solar cells.

8 . The thin film solar cell module of claim 7 , wherein the rear plastic layer is made of a polyethylene vinyl acetate sheet.

9 . The thin film solar cell module of claim 8 , wherein

the rear substrate comprises glass, a back sheet, or a combination comprising glass and a back sheet.

10 . The thin film solar cell module of claim 9 , wherein

the back sheet comprises polyethylene terephthalate.

11 . The thin film solar cell module of claim 1 , wherein

the front substrate comprises a low-iron enhanced glass.

12 . A method for manufacturing a thin film solar cell module, the method comprising:

disposing a plurality of thin film solar cells on a front substrate;

disposing a rear plastic layer on a surface of the thin film solar cells;

disposing a rear substrate on the rear plastic layer;

laminating the rear plastic layer and the rear substrate;

electrically connecting a plurality of inter-connection terminals disposed on the rear substrate to each of the thin film solar cells, respectively; and

electrically connecting the inter-connection terminals to each other through a connector.

13 . The method of claim 12 , wherein

the electrically connecting of the inter-connection terminals to the thin film solar cells further comprises disposing busbars on the thin film solar cells, which penetrate the rear plastic layer and the rear substrate.

14 . The method of claim 13 , wherein

the thin film solar cells are electrically connected to at least one other thin film solar cell module by an outer connection terminal, which comprises a bypass diode.

15 . The method of claim 12 , further comprising,

disposing a front plastic layer on the front substrate before arranging the thin film solar cells on the front substrate.

16 . The method for manufacturing a thin film solar cell module of claim 15 , wherein the rear plastic layer is a polyethylene vinyl acetate sheet.

17 . The method for manufacturing a thin film solar cell module of claim 12 , wherein the rear plastic layer is a polyethylene vinyl acetate sheet.

18 . The method for manufacturing a thin film solar cell module of claim 12 , wherein the disposing of the rear plastic layer further comprises disposing a polyethylene vinyl acetate sheet on an entire surface of the thin film solar cells.

19 . The thin film solar cell module of claim 1 , wherein the inter-connection terminals and connector are configured to bypass one or more thin film solar cells.

20 . The thin film solar cell module of claim 20 , wherein one or more of the thin film solar cells comprises a fault, and the fault is bypassed.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2012
From: SAMSUNG ELECTRONICS, CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028999/0398 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2011
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG ELECTRONICS CO., LTD.; SAMSUNG SDI CO., LTD.
Reel/Frame 026627/0129 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2009
From: KANG, YEON-IL; KIM, JIN-SEOCK; LEE, CZANG-HO; LEE, HEE-CHAN; KANG, KU-HYUN
To: SAMSUNG ELECTRONICS CO. LTD.
Reel/Frame 022532/0544 →