IP Library Granted Patent US 9,196,776
Granted Patent B2
US 9,196,776 · App. 12/425,461 · Granted Nov 24, 2015

Solar cell module

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Quick Facts
Patent No.
US 9,196,776
App. No.
12/425,461
Granted
Nov 24, 2015
Kind
B2
Abstract

A first surface of a first section of a connection member includes a first conductive region, and a second surface of a second section of the connection member includes a second conductive region. The first conductive region is formed along an n-side electrode included in one solar cell, and is electrically connected to the n-side electrode. The second conductive region is formed along a p-side electrode included in a different solar cell, and is electrically connected to the p-side electrode. The first conductive region and the second conductive region are electrically connected to each other.

Claims (60)

1. A solar cell module comprising:

first and second solar cells arranged in a predetermined direction; and

a connection member configured to electrically connect the first and second solar cells, the connection member having a width extending in the predetermined direction and a height extending in a direction crossing the predetermined direction, the connection member having an insulating substrate and a conductive body that is formed on the insulating substrate and on a surface facing the first and second solar cells, such that a first portion of the conductive body is sandwiched between the first solar cell and the insulating substrate, and such that a second portion of the conductive body separate from the first portion is sandwiched between the second solar cell and the insulating substrate, wherein

each of the first and second solar cells includes:

a photoelectric conversion part having a light receiving surface and a back surface provided on an opposite side to the light receiving surface;

n-side electrodes on the back surface of the photoelectric conversion part; and

p-side electrodes on the back surface of the photoelectric conversion part,

the connection member includes:

a first section having a first surface opposed to the back surface of the photoelectric conversion part included in the first solar cell; and

a second section having a second surface opposed to the back surface of the photoelectric conversion part included in the second solar cell,

the conductive body includes a plurality of first conductive regions provided on the first surface and extending along the width of the connection member in the predetermined direction along the n-side electrodes included in the first solar cell and facing the n-side electrodes, the plurality of first conductive regions being spaced apart from each other in the direction crossing the predetermined direction, and

the insulating substrate includes a plurality of first insulating regions formed on the first surface and being alternatively arranged with respect to the plurality of first conductive regions in the direction crossing the predetermined direction, such that one of the first conductive regions is sandwiched between an adjacent two of the plurality of first insulating regions in the direction crossing the predetermined direction and such that the plurality of first insulating regions do not overlap any of the plurality of first conductive regions, the plurality of first insulating regions directly physically contacting via resin the p-side electrodes on the back surface of the first solar cell,

the conductive body includes a plurality of second conductive regions provided on the second surface and extending along the width of the connection member in the predetermined direction along the p-side electrodes included in the second solar cell and electrically contacting the p-side electrodes of the second solar cell, the plurality of second conductive regions being spaced apart from each other in the direction crossing the predetermined direction, and

the insulating substrate includes a plurality of second insulating regions formed on the second surface and being alternatively arranged with respect to the plurality of second conductive regions in the direction crossing the predetermined direction, such that one of the second conductive regions is sandwiched between an adjacent two of the plurality of second insulating regions in the direction crossing the predetermined direction and such that the plurality of second insulating regions do not overlap any of the plurality of second conductive regions, the plurality of second insulating regions directly physically contacting via resin the n-side electrodes on the back surface of the second solar cell,

each first conductive region is electrically connected to each n-side electrode included in the first solar cell and each first insulating region physically contacts one of the p-side electrodes included in the first solar cell,

each second conductive region is electrically connected to each p-side electrode included in the second solar cell and each second insulating region physically contacts one of the n-side electrodes included in the second solar cell, and

each first conductive region and each second conductive region are electrically connected to each other.

2. The solar cell module according to claim 1 , further comprising an adhesion layer provided between the connection member and the first solar cell or between the connection member and the second solar cell, wherein

a base material of the adhesion layer is a resin material having insulation properties.

3. The solar cell module according to claim 2 , wherein the adhesion layer includes a plurality of particles having conductivity, and

the adhesion layer has vertical conductivity but lacks horizontal conductivity.

4. The solar cell module according to claim 3 , wherein a diameter of each of the plurality of particles is smaller than an interval between the n-side electrode and the p-side electrode included in the first solar cell, and smaller than an interval between the n-side electrode and the p-side electrode included in the second solar cell.

5. The solar cell module according to claim 1 , wherein

each first conductive region is surrounded by an adjacently-positioned two of the first insulating regions on the first surface spaced apart from each other in the direction crossing the predetermined direction, the first insulating regions each formed along the first conductive region and having insulation properties, and

each second conductive region is surrounded by an adjacently-positioned two of the second insulating regions on the second surface spaced apart from each other with respect to the direction crossing the predetermined direction, the second insulating regions each formed along the second conductive region and having insulation properties.

6. The solar cell module according to claim 1 , wherein

the connection member includes a third section formed of a conducting material,

the third section is electrically connected to the first section and the second section, and

an insulating resin material is arranged between the third section and the first solar cell and between the third section and the second solar cell.

7. The solar cell module according to claim 1 , wherein the first and second sections are formed integrally.

8. A solar cell module as described in claim 1 , wherein:

each first conductive region is coextensive with a corresponding n-side electrode;

each second conductive region is coextensive with a corresponding p-side electrode,

the corresponding n-side electrode is the n-side electrode, and

the corresponding p-side electrode is the p-side electrode.

9. A solar cell module having two or more solar cells with connections between them located completely on a back surface opposite a light receiving surface comprising:

first and second solar cells arranged in a common plane wherein each of the first and second solar cells includes:

a photoelectric conversion part having a light receiving surface and a back surface provided on an opposite side to the light receiving surface;

n-side electrodes formed in a first pattern on the back surface of each photoelectric conversion part; and

p-side electrodes formed in a second pattern on the back surface of each photoelectric conversion part; and

a connection member in contact with the rear surface of and configured to electrically connect the first and second solar cells, the connection member having a width extending in a predetermined direction and a height extending in a direction crossing the predetermined direction; the connection member having an insulating substrate and a conductive body that is formed on the insulating substrate and on a surface facing the first and second solar cells, such that a first portion of the conductive body is sandwiched between the first solar cell and the insulating substrate, and such that a second portion of the conductive body separate from the first portion is sandwiched between the second solar cell and the insulating substrate, and

an adhesion layer with regions of vertical conductivity that correspond with the first and second patterns in a manner to selectively connect the n-side electrodes from the first solar cell to the p-side electrodes from the second solar cell,

wherein the connection member includes:

a first section having a first surface opposed to the back surface of the photoelectric conversion part included in the first solar cell; and

a second section having a second surface opposed to the back surface of the photoelectric conversion part included in the second solar cell

the conductive body includes a plurality of first conductive regions provided on the first surface and extending along the width of the connection member in the predetermined direction along the n-side electrodes included in the first solar cell and facing the n-side electrodes, the plurality of first conductive regions being spaced apart from each other in the direction crossing the predetermined direction, and

the insulating substrate includes a plurality of first insulating regions formed on the first surface and being alternatively arranged with respect to the plurality of first conductive regions in the direction crossing the predetermined direction, such that one of the first conductive regions is sandwiched between an adjacent two of the plurality of first insulating regions in the direction crossing the predetermined direction and such that the plurality of first insulating regions do not overlap any of the plurality of first conductive regions, the plurality of first insulating regions directly physically contacting via resin the p-side electrodes on the back surface of the first solar cell,

the conductive body includes a plurality of second conductive regions provided on the second surface and extending along the width of the connection member in the predetermined direction along the p-side electrodes included in the second solar cell and electrically contacting the p-side electrodes, the plurality of second conductive regions being spaced apart from each other in the direction crossing the predetermined direction, and

the insulating substrate includes a plurality of second insulating regions formed on the second surface and being alternatively arranged with respect to the plurality of second conductive regions in the direction crossing the predetermined direction, such that one of the second conductive regions is sandwiched between an adjacent two of the plurality of second insulating regions in the direction crossing the predetermined direction and such that the plurality of second insulating regions do not overlap any of the plurality of second conductive regions, the plurality of second insulating regions directly physically contacting via resin the n-side electrodes on the back surface of the second solar cell,

each first conductive region is electrically connected to each n-side electrode included in the first solar cell and each first insulating region physically contacts one of the p-side electrodes included in the first solar cell,

each second conductive region is electrically connected to each p-side electrode included in the second solar cell and each second insulating region physically contacts one of the n-side electrodes included in the first solar cell, and

each first conductive region and each second conductive region are electrically connected to each other.

10. The solar module of claim 8 , wherein the adhesion layer comprises an anisotropic conductive film.

11. The solar panel of claim 8 , wherein the adhesion layer comprises conductive particles arranged to provide conductivity in a vertical direction but not in a horizontal direction.

12. A solar cell module as described in claim 1 , wherein each first conductive region has a first end and a second end extending along the predetermined direction in a manner such that the first end of each of the first conductive regions closest to the first solar cell is disposed higher with respect to the height direction of the connection member than the second end of each of the first conductive regions closest to the second solar cell.

13. A solar cell module as described in claim 1 , wherein each first insulating region has a first end and a second end extending along the predetermined direction in a manner such that the first end of each of the first insulating regions closest to the first solar cell is disposed higher with respect to the height direction of the connection member than the second end of each of the first insulating regions closest to the second solar cell.

14. A solar cell module as described in claim 1 , wherein a gap exists between adjacent ones of the first conductive regions in the direction crossing the predetermined direction, and wherein a gaps exists between adjacent ones of the second conductive regions in the direction crossing the predetermined direction.

15. A solar cell module as described in claim 9 , wherein a gap exists between adjacent ones of the first conductive regions in the direction crossing the predetermined direction, and wherein a gaps exists between adjacent ones of the second conductive regions in the direction crossing the predetermined direction.

16. A solar cell module as described in claim 1 , wherein the conductive body is sandwiched between the first and second solar cells on one side thereof, and the insulating substrate on an opposite side thereof.

17. A solar cell module as described in claim 9 , wherein the conductive body is sandwiched between the first and second solar cells on one side thereof, and the insulating substrate on an opposite side thereof.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2025
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: RISEN ENERGY CO., LTD.
Reel/Frame 072119/0985 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 035071/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 035071/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2009
From: TAIRA, SHIGEHARU
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 022677/0966 →