IP Library Granted Patent US 8,019,478
Granted Patent B2
US 8,019,478 · App. 12/426,745 · Granted Sep 13, 2011

Control system and method for controlling multi-stage air conditioners

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Quick Facts
Patent No.
US 8,019,478
App. No.
12/426,745
Granted
Sep 13, 2011
Kind
B2
Abstract

A method of controlling operation of a pair of two-stage air conditioners. The method monitors a temperature of an area served by the air conditioners; activates a first stage of a first or lead air conditioner when the temperature rises above a first set point temperature; activates a first stage of a second or lag air conditioner when the temperature rises above a second set point temperature; activates a second stage of the first air conditioner only if the temperature remains above the second set point temperature beyond a first selected time period; and activates a second stage of the second air conditioner only if the temperature remains above the second set point temperature beyond a second selected time period. Neither of the air conditioners is operated in their less efficient second stages if both air conditioners are not first operating in their high efficiency first stages so that the entire cooling requirements of the area served by the air conditioners is primarily served by the first high efficiency stage of one or both the air conditioners.

Claims (40)

1. A method of controlling operation of a pair of two-stage air conditioners that both serve a same area to be cooled, the method comprising:

monitoring a temperature of the area served by the air conditioners;

activating a first stage of a first one of the air conditioners when the temperature rises above a first set point temperature;

activating a first stage of a second one of the air conditioners when the temperature rises above a second set point temperature;

activating a second stage of one of the first or second air conditioners if the temperature remains above the second set point temperature beyond a first selected time period and only after the first stages of both the air conditioners have already been activated; and

activating a second stage of the other one of the first or second air conditioners if the temperature remains above the second set point temperature beyond a second selected time period and only after the first stages of both the air conditioners have already been activated.

2. The method as set forth in claim 1 , wherein the monitoring and activating steps are performed by a thermostat controller.

3. The method as set forth in claim 2 , wherein the first and second set point temperatures can be programmed into the thermostat controller.

4. The method as set forth in claim 2 , wherein the first selected time period is measured by a first timer coupled with the thermostat controller.

5. The method as set forth in claim 2 , wherein the second selected time period is measured by a second timer coupled with the thermostat controller.

6. The method as set forth in claim 1 , wherein the first stage of each air conditioner is a low capacity, high efficiency stage.

7. A cooling system comprising:

a first two-stage air conditioner;

a second two-stage air conditioner; and

a control system for controlling operation of the first and second air conditioners to maintain a desired temperature range within an area served by both the first and second air conditioners, wherein the control system is operable to:

monitor a temperature of an area served by the first and second air conditioners;

activate a first stage of the first air conditioner when the temperature rises above a first set point temperature;

activate a first stage of the second air conditioner when the temperature rises above a second set point temperature;

activate a second stage of one of the first or second air conditioners if the temperature remains above the second set point temperature beyond a first selected time period and only after the first stages of both the air conditioners have already been activated; and

activate a second stage of the other of the first or second air conditioners if the temperature remains above the second set point temperature beyond a second selected time period and only after the first stages of both the air conditioners have already been activated.

8. The cooling system as set forth in claim 7 , wherein the control system includes a thermostat controller.

9. The cooling system as set forth in claim 8 , wherein the first and second set point temperatures can be programmed into the thermostat controller.

10. The cooling system as set forth in claim 8 , wherein the control system includes a first timer coupled with the thermostat controller for measuring the first selected time period.

11. The cooling system as set forth in claim 8 , wherein the control system includes a second timer coupled with the thermostat controller for measuring the second selected time period.

12. The cooling system as set forth in claim 7 , wherein the first stage of each air conditioner is a low capacity, high efficiency stage.

13. A cooling system comprising:

a first two-stage air conditioner;

a second two-stage air conditioner; and

a control system for controlling operation of the first and second air conditioners to maintain a desired temperature range within an area served by both the first and second air conditioners, the control system comprising:

a thermostat controller;

a first timer coupled with the thermostat controller; and

a second timer coupled with the thermostat controller;

the thermostat controller being operable to monitor a temperature of the area; activate a first stage of the first air conditioner when the temperature rises above a first set point temperature; activate a first stage of the second air conditioner when the temperature rises above a second set point temperature; trigger the first timer when the first stage of the second air conditioner has been activated; activate a second stage of the first air conditioner if the temperature remains above the second set point temperature upon expiration of a countdown time period of the first timer and only after the first stages of both the air conditioners have already been activated; trigger the second timer when the second stage of the first air conditioner has been activated; and activate a second stage of the second air conditioner if the temperature remains above the second set point temperature upon expiration of a countdown time period of the second timer and only after the first stages of both the air conditioners have already been activated.

14. The cooling system as set forth in claim 13 , wherein the thermostat controller is programmable.

15. The cooling system as set forth in claim 14 , wherein the first and second set point temperatures can be programmed into the thermostat controller.

16. The cooling system as set forth in claim 13 , wherein the control system further includes a pair of timer relays wired between the thermostat controller and the first and second timers for triggering the first and second timers.

17. The cooling system as set forth in claim 13 , wherein the control system further includes a pair of switching relays wired to the thermostat controller for activating the first stages of the first and second air conditioners.

18. The cooling system as set forth in claim 13 , wherein the control system further includes a pair of staged time relays wired to the thermostat controller for activating the second stages of the first and second air conditioners.

19. The cooling system as set forth in claim 13 , wherein the first stage of each air conditioner is a low capacity, high efficiency stage.

20. The cooling system as set forth in claim 13 , wherein the area served by the air conditioners is a telecommunications equipment shelter.

Assignments (22)
RELEASE OF SECURITY INTEREST IN PATENTS - FIRST LIEN Recorded Sep 2, 2021
From: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
To: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC; AQUA-HOT HEATING SYSTEMS, LLC; MARVAIR, INC.
Reel/Frame 057396/0759 →
RELEASE OF SECURITY INTEREST IN PATENTS - SECOND LIEN Recorded Sep 2, 2021
From: MORGAN STANLEY SENIOR FUNDING, INC., AS ADMINISTRATIVE AGENT
To: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC; AQUA-HOT HEATING SYSTEMS, LLC; MARVAIR, INC.
Reel/Frame 057396/0767 →
RELEASE OF SECURITY INTEREST IN PATENTS - ABL Recorded Sep 2, 2021
From: CITIZENS BANK, N.A. (AS SUCCESSOR BY MERGER TO CITIZENS BANK OF PENNSYLVANIA), AS ADMINISTRATIVE AGENT
To: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC; AQUA-HOT HEATING SYSTEMS, LLC
Reel/Frame 057396/0775 →
TERMINATION OF FEB. 2017 GRANT Recorded Jun 19, 2018
From: U.S. BANK NATIONAL ASSOCIATION
To: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC
Reel/Frame 046390/0465 →
TERMINATION OF FEB. 2017 GRANT Recorded Jun 19, 2018
From: CITIZENS BANK OF PENNSYLVANIA
To: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC
Reel/Frame 046390/0476 →
ABL PATENT SECURITY AGREEMENT Recorded Apr 30, 2018
From: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC
To: CITIZENS BANK OF PENNSYLVANIA
Reel/Frame 046036/0488 →
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Apr 30, 2018
From: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC
To: JEFFERIES FINANCE LLC
Reel/Frame 046036/0474 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Apr 30, 2018
From: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 046036/0481 →
SECURITY INTEREST Recorded Feb 7, 2017
From: AIRXCEL, INC.; DICOR CORPORATION, INC.; MCD INNOVATIONS, INC.; VIXEN COMPOSITES, LLC
To: CITIZENS BANK OF PENNSYLVANIA
Reel/Frame 041196/0031 →
RELEASE OF SECURITY INTEREST Recorded Feb 6, 2017
From: ANTARES CAPITAL LP (AS SUCCESSOR AGENT)
To: AIRXCEL, INC.
Reel/Frame 041181/0084 →
SECURITY INTEREST Recorded Feb 3, 2017
From: AIRXCEL, INC.; MCD INNOVATIONS, INC.; DICOR CORPORATION, INC.; VIXEN COMPOSITES, LLC
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 041165/0425 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE TO ASSIGNMENT OF INTELLECTUAL PROPERTY SECURITY AGREEMENT AND CORRECT CONVEYING AND RECEIVING PARTIES PREVIOUSLY RECORDED AT REEL: 036405 FRAME: 0715. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF INTELLECTUAL PROPERTY SECURITY AGREEMENT. Recorded Oct 29, 2015
From: GENERAL ELECTRIC CAPITAL CORPORATION, AS RETIRING AGENT
To: ANTARES CAPITAL LP, AS SUCCESSOR AGENT
Reel/Frame 036992/0308 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 036405 FRAME: 0715. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Aug 27, 2015
From: GENERAL ELECTRIC CAPITAL CORPORATION
To: ANTARES CAPITAL LP
Reel/Frame 036501/0009 →
SECURITY INTEREST Recorded Aug 24, 2015
From: GENERAL ELECTRIC CAPITAL CORPORATION
To: ANTARES LP
Reel/Frame 036405/0715 →
SECURITY INTEREST Recorded Nov 19, 2014
From: AIRXCEL, INC.
To: GENERAL ELECTRIC CAPITAL CORPORATION
Reel/Frame 034205/0512 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2014
From: GENERAL ELECTRIC CAPITAL CORPORATION
To: AIRXCEL, INC.
Reel/Frame 034204/0885 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL 016536, FRAME 0675 AND REEL 022877, FRAME 0201 Recorded Feb 23, 2011
From: ROYAL BANK OF CANADA
To: AIRXCEL, INC.; AHI HOLDINGS INC.; AIRXCEL HOLDINGS, INC.; SUBURBAN MANUFACTURING COMPANY
Reel/Frame 025839/0650 →
SECURITY AGREEMENT Recorded Feb 23, 2011
From: AIRXCEL, INC.
To: GENERAL ELECTRIC CAPITAL CORPORATION
Reel/Frame 025839/0626 →
RELEASE OF SECOND LIEN SECURITY INTEREST RECORDED AT REEL 016580, FRAME 0936 AND REEL 022877, FRAME 0213 Recorded Feb 23, 2011
From: WILMINGTON TRUST FSB, AS SUCCESSOR COLLATERAL AGENT TO ROYAL BANK OF CANADA
To: AIRXCEL, INC.; AHI HOLDINGS INC.; AIRXCEL HOLDINGS, INC.; SUBURBAN MANUFACTURING COMPANY
Reel/Frame 025840/0054 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jun 25, 2009
From: AIRXCEL, INC.
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 022877/0201 →
SECOND LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jun 25, 2009
From: AIRXCEL, INC.
To: WILMINGTON TRUST FSB, AS COLLATERAL AGENT
Reel/Frame 022877/0213 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2009
From: WHITEHURST, MICHAEL D.; BROWN, JEFF D.
To: AIRXCEL, INC.
Reel/Frame 022568/0933 →