Apparatus and method for providing heated effluent gases to a scrubber
A low-maintenance scrubber inlet device is provided for delivering effluent gases to gas scrubbers. The scrubber inlet device may comprise an interior volume configured to receive effluent gases and direct the effluent gases into the scrubber while maintaining the temperature of the effluent gases. In some instances, a heated gas is introduced to maintain the effluent gas temperature. The scrubber interface device is configured to deliver the effluent gas stream from the inlet manifold to the gas scrubbing system, and to have a very low susceptibility to clogging.
1. A scrubber inlet device for delivering a mixed gas stream to a scrubber, the scrubber inlet device comprising:
an interior surface enclosing a gaseous volume;
a port in the interior surface configured to deliver a process gas stream at a first temperature into the gaseous volume;
a heated gas inlet configured to deliver a heated gas stream at a second temperature into the gaseous volume,
a lower portion shaped to engage with the scrubber and deliver the mixed gas stream from the gaseous volume to the scrubber;
a transition region including:
an inner surface of the lower portion shaped to be substantially coated by a washing fluid; and
an insulated insert portion disposed between the port and the inner surface; and
a system for coating the inner surface of the lower portion with the washing fluid.
2. The scrubber inlet device of claim 1 , wherein the insulated insert portion substantially maintains the mixed gas stream at a temperature that inhibits condensation from the process gas stream until the mixed gas stream passes the coated inner surface.
3. The scrubber inlet device of claim 1 , further comprising a plunger operable to clear a deposited material from the lower portion.
4. The scrubber inlet device of claim 1 , wherein the heated gas stream causes the mixed gas stream to be delivered to the scrubber at a temperature that inhibits condensation from the process gas stream.
5. The scrubber inlet device of claim 1 , wherein the first temperature is a temperature that inhibits condensation from the process gas stream.
6. The scrubber inlet device of claim 5 , wherein the second temperature and a flow rate of the heated gas stream operate to maintain the interior surface at the first temperature.
7. The scrubber inlet device of claim 1 , wherein a flow rate of the heated gas stream is greater than 1 liter per minute.
8. The scrubber inlet device of claim 1 , wherein the second temperature is higher than the first temperature.
9. The scrubber inlet device of claim 1 , wherein the heated gas stream maintains the interior surface at a temperature above 80 degrees centigrade.
10. The scrubber inlet device of claim 1 , wherein the interior surface is maintained at or above the first temperature.
11. The scrubber inlet device of claim 1 , wherein
the port in the interior surface is configured to deliver the process gas stream at a first flow rate and first temperature into the gaseous volume,
and the scrubber inlet device further comprises
a gas heater configured to generate a stream of heated gas to the heated gas inlet at a second flow rate and second temperature, the second flow rate and second temperature resulting in a mixed gas stream within the gaseous volume at a third temperature that inhibits condensation on the interior surface.
12. The scrubber inlet device of claim 11 , wherein the gas heater is in communication with a sensor associated with any of the gas streams.
13. The scrubber inlet device of claim 12 , wherein the sensor includes a temperature sensor, and the second flow rate and second temperature maintain the interior surface at or above the first temperature.
14. The scrubber inlet device of claim 1 , further comprising a movable blade shaped to remove a deposit from the interior surface.