IP Library Patent Application 12432030
Patent Application
App. No. 12/432,030

METAL ROOFING SHINGLE

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Quick Facts
Patent No.
US None
App. No.
12/432,030
Abstract

An application for a metal faced roofing shingle includes a metal face affixed to a substrate, the substrate preferably being of similar size to existing asphalt roofing shingles. The metal faced roofing shingle includes a planar substrate and a metal face that covers less than an entire surface of the planar substrate. A decorative pattern covers an outside surface of the metal face or a part of the metal face, providing a look that, in some embodiments, simulates prior asphalt, wood, clay or stone roofing systems.

Claims (29)

1 . A metal faced roofing shingle comprising:

a planar substrate, the planar substrate having a substrate face, a substrate back and substrate edges, the substrate having a substrate height, a substrate width and a substrate thickness, the substrate width being a width of the substrate face, the substrate height being a height of the substrate face and the substrate thickness being a thickness of the substrate edges; and

a metal face, the metal face having an outer surface, a back surface and edges, the metal face having a metal face height, a metal face width and a metal face thickness, the metal face width being a width of the outer surface, the metal face height being a height of the outer surface and the metal face thickness being a thickness of the edges; the back surface of the metal face is affixed to the substrate face whereas the metal face height is less than the substrate height.

2 . The metal faced roofing shingle of claim 1 , wherein the planar substrate is flexible along the substrate thickness.

3 . The metal faced roofing shingle of claim 1 , wherein the planar substrate is made from a polyester fabric coated with asphalt.

4 . The metal faced roofing shingle of claim 1 , wherein the planar substrate is made from a glass fiber reinforced sheet sandwiched between two layers of a bituminous resin coating, the bituminous resin coating modified with synthetic resins.

5 . The metal faced roofing shingle of claim 1 , wherein the planar substrate is made of a wet laid non-woven fiberglass material on one side and a polyester fabric on the other side with an asphalt coating to bind and seal the polyester fabric to the wet laid non-woven fiberglass material.

6 . The metal faced roofing shingle of claim 1 , wherein the planar substrate is made of metal.

7 . The metal faced roofing shingle of claim 6 , wherein the metal is aluminum.

8 . The metal faced roofing shingle of claim 1 , wherein the metal face is made from a material selected from the group consisting of steel, aluminum and copper.

9 . The metal faced roofing shingle of claim 1 , further comprising a facade covering at least a portion of the outer surface of the metal face.

10 . A metal faced roofing shingle comprising:

a planar substrate, the planar substrate having a substrate face, a substrate back and substrate edges, the substrate having a substrate height, a substrate width and a substrate thickness, the substrate width being a width of the substrate face, the substrate height being a height of the substrate face and the substrate thickness being a thickness of the substrate edges;

a metal face, the metal face having an outer surface, a back surface and edges, the metal face having a metal face height, a metal face width and a metal face thickness, the metal face width being a width of the outer surface, the metal face height being a height of the outer surface and the metal face thickness being a thickness of the edges; the back surface of the metal face is affixed to the substrate face whereas the metal face height is less than the substrate height; and

a facade covering at least a portion of the outer surface of the metal face.

11 . The metal faced roofing shingle of claim 10 , wherein the planar substrate is flexible along the substrate thickness.

12 . The metal faced roofing shingle of claim 10 , wherein the planar substrate is made from a polyester fabric coated with asphalt.

13 . The metal faced roofing shingle of claim 10 , wherein the planar substrate is made from a glass fiber reinforced sheet sandwiched between two layers of a bituminous resin coating, the bituminous resin coating modified with synthetic resins.

14 . The metal faced roofing shingle of claim 10 , wherein the facade is etched into the outer surface of the metal face.

15 . The metal faced roofing shingle of claim 10 , wherein the facade is painted onto the outer surface of the metal face.

16 . The metal faced roofing shingle of claim 10 , wherein the facade is silk screened onto the outer surface of the metal face.

17 . The metal faced roofing shingle of claim 10 , further comprising a seal affixed to the substrate back.

18 . The metal faced roofing shingle of claim 17 , further comprising a removable cover removably affixed and covering the seal.

19 . A metal faced roofing shingle comprising:

a planar substrate, the planar substrate having a substrate face, a substrate back and substrate edges, the planar substrate having a substrate height, a substrate width and a substrate thickness, the substrate width being a width of the substrate face, the substrate height being a height of the substrate face and the substrate thickness being a thickness of the substrate edges;

a metal face, the metal face having an outer surface, a back surface and edges, the metal face having a metal face height, a metal face width and a metal face thickness, the metal face width being a width of the outer surface, the metal face height being a height of the outer surface and the metal face thickness being a thickness of the edges; the back surface of the metal face is affixed to the substrate face whereas the metal face height is less than the substrate height; and

a facade covering at least a portion of the outer surface of the metal face, the facade painted onto the outer surface of the metal face.

20 . The metal faced roofing shingle of claim 19 , wherein the planar substrate is made of a polyester fabric, the polyester fabric having an asphalt coating on the substrate face, the asphalt coating binding the polyester fabric to the metal face.

21 . The metal faced roofing shingle of claim 19 , wherein the facade covers a lower rectangular portion of the outer surface of the metal face, the lower rectangular portion being visible when the metal face is partially covered by a second metal faced roofing shingle, wherein the second metal faced roofing shingle overlaps the metal faced roofing shingle.

Assignments (4)
MERGER Recorded Apr 28, 2011
From: BRADCO SUPPLY CORPORATION; BRADCO REALTY CORP.
To: AMERICAN BUILDERS & CONTRACTORS SUPPLY CO., INC.
Reel/Frame 026195/0429 →
PATENT SECURITY AGREEMENT Recorded Jul 2, 2010
From: AMERICAN BUILDERS & CONTRACTORS SUPPLY CO., INC.; BRADCO SUPPLY CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 024630/0253 →
SECURITY AGREEMENT Recorded Jun 30, 2010
From: BRADCO SUPPLY CORPORATION
To: WELLS FARGO BANK NORTHWEST, NATIONAL ASSOCIATION
Reel/Frame 024619/0033 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2009
From: KAROL, THOMAS D., MR/
To: BRADCO SUPPLY CORPORATION
Reel/Frame 022612/0391 →