Double cogged V-belt for variable speed drive
View Patent ↗A double-cogged V-belt with the upper and lower cog profiles symmetric and having lines (“L”) and arcs (“A”) connected according to a sequence from the center of a root to the center of an adjacent cog of L 1 -A 1 -L 2 -A 2 -L 3 for the upper profile and L 4 -A 3 -L 5 -A 4 -L 6 , and with at least one upper root and one lower root substantially aligned with each other, and with the sum of the length of L 1 plus the radius of A 1 equal to or within 20% of the sum of the length of L 4 plus the radius of A 3 . The upper and lower pitches may be equal and all the roots aligned, or there may be more upper cogs than lower cogs. Some or all arcs and lines may be connected tangentially.
1. A V-belt having a number of upper cogs and upper roots with upper pitch and upper curvilinear profile, a number of lower cogs and lower roots with lower pitch and lower curvilinear profile, and a reinforcing tensile layer substantially midway between the upper roots and the lower roots;
with the upper profile symmetric and comprising lines (“L”) and arcs (“A”) connected according to the sequence L 1 -A 1 -L 2 -A 2 -L 3 from the center of any of said upper roots to the center of an adjacent cog of said upper cogs;
with the lower profile symmetric and comprising lines and arcs connected according to the sequence L 4 -A 3 -L 5 -A 4 -L 6 from the center of any of said lower roots to the center of an adjacent cog of said lower cogs; and
with the sum of the length of L 1 plus the radius of A 1 equal to or within 20% of the sum of the length of L 4 plus the radius of A 3 ; and
with at least one of said upper roots being substantially aligned with at least one of said lower roots.
2. The V-belt of claim 1 wherein
the number of upper cogs and lower cogs are equal, and
the upper and lower profiles are substantially aligned root-to-root.
3. The V-belt of claim 2 wherein said lines L 1 and L 2 connect tangentially with arc A 1 , and said lines L 4 and L 5 connect tangentially with arc A 3 .
4. The V-belt of claim 2 wherein the sum of the length of L 1 plus the radius of A 1 is equal to or within 20% greater than the sum of the length of L 4 plus the radius of A 3 .
5. The V-belt of claim 2 wherein the included angle of the flanks of a lower cog is in the range of 10 to 30 degrees, and the included angle of the flanks of an upper cog is in the range of 10 to 30 degrees.
6. The V-belt of claim 2 wherein the belt has a top width that is about twice the overall thickness.
7. The V-belt of claim 2 wherein each adjacent arc and line of both the upper and the lower profile connect tangentially.
8. The V-belt of claim 1 further comprising opposing side surfaces having a relief angle disposed near a lower cog tip.
9. The V-belt of claim 1 wherein the belt has a top width that is about twice the overall thickness.
10. The V-belt of claim 1 wherein said lines L 1 and L 2 connect tangentially with arc A 1 , and said lines L 4 and L 5 connect tangentially with arc A 3 .
11. The V-belt of claim 1 wherein each adjacent arc and line of both the upper and the lower profile connect tangentially.
12. The V-belt of claim 1 wherein at least one of said arcs A 1 , A 2 , A 3 , and A 4 has an arc radius of at least 1 mm.
13. The V-belt of claim 12 wherein each of said arcs A 1 , A 2 , A 3 , and A 4 has an arc radius of at least 1 mm.
14. The V-belt of claim 1 wherein said upper cogs have an upper cog height H 2 , and said lower cogs have a lower cog height H 1 , such that H 2 is less than H 1 .
15. The V-belt of claim 1 wherein the radius of said arc A 1 is greater than the radius of said arc A 2 , and the radius of said arc A 4 is greater than the radius of said arc A 3 .
16. The V-belt of claim 15 wherein each of said arcs A 1 , A 2 , A 3 , and A 4 has an arc radius of at least 1 mm; and
wherein said upper cogs have an upper cog height H 2 , and said lower cogs have a lower cog height H 1 , such that H 2 is less than H 1 .