Controlled convection thermal disconnector
View Patent ↗A surge protection device employing a controlled convection thermal disconnector in which a surge protective component, such as a metal oxide varistor, and a thermally responsive device, such as a thermal cut-off, are placed in separate, cross-ventilated chambers. An internal vent is positioned such that it prevents line-of-sight between the surge protective component and a mechanized portion of the thermally responsive device, in order to protect the thermally responsive device from hot surge protective component emissions from the surge protective component. An output vent is formed between the thermally responsive device and the exterior atmosphere to promote forced convective heat transfer from the surge protective component to the thermally responsive device during a thermal runaway condition, with the expanding gases in the surge protective component chamber providing the transfer impetus.
1. A surge protection device comprising:
a surge protective component contained in a first chamber;
a thermally responsive device that is electrically connected to the surge protective component and that is contained in a second chamber;
an internal vent connecting the first and second chambers; and
an output vent formed between the second chamber and an external atmosphere.
2. A surge protection device as claimed in claim 1 , wherein the surge protective component is a metal oxide varistor.
3. A surge protection device as claimed in claim 1 , wherein the thermally responsive device is a thermal cut-off.
4. A surge protection device as claimed in claim 1 , wherein the internal vent is positioned out of the line-of-sight between the surge protective component and the thermally responsive device.
5. A surge protection device as claimed in claim 4 , wherein a barrier is formed in the line-of-sight between the surge protective component and the thermally responsive device to protect the thermally responsive device from emissions from the surge protective component.
6. A surge protection device as claimed in claim 1 , where the first and second chambers are made from a highly flame-resistant material.
7. A surge protection device as claimed in claim 6 , wherein the highly flame-resistant material is phenolic or ceramic.
8. A surge protection device as claimed in claim 1 , and further comprising a partial barrier between a sensing portion of the thermally responsive device and the output vent.
9. A controlled convection thermal disconnector comprising:
a surge protective component contained in a first chamber made of a highly flame-resistant material;
a thermally responsive device that is electrically connected to the surge protective component and that is contained in a second chamber made of a, highly flame-resistant material;
an internal vent connecting the first and second chambers and that is positioned out of the line-of-sight between the surge protective component and the thermally responsive device;
a barrier formed in the line-of-sight between the surge protective component and the thermally responsive device to protect the thermally responsive device from emissions from the surge protective component; and
an output vent formed between the second chamber and an external atmosphere.
10. A controlled convection thermal disconnector as claimed in claim 9 , wherein the surge protection component is a metal oxide varistor and the thermally responsive device is a thermal cut-off.