Hydraulic pressing and/or cutting tool and mechanism for converting a rotary motion into a translational oscillating motion for this tool
A hydraulic pressing and/or cutting tool ( 1 ) comprises an electric motor ( 6 ), a converting mechanism ( 8 ) suitable to convert the rotary motion of the motor ( 9 ) to an oscillating translational motion, a hydraulic pump ( 11 ) suitable to carry out, in response to the oscillating translational motion, an increase in the pressure of a pressure fluid acting on an operating piston ( 12 ) such that the operating piston ( 12 ) is displaced, a stationary jaw ( 13 ) and a movable jaw ( 14 ) connected to the operating piston ( 12 ) such that, in response to the displacement of the operating piston ( 12 ), the movable jaw is displaced to the stationary jaw ( 13 ) to carry out pressing or cutting operations. The converting mechanism ( 8 ) comprises an epicycloidal gear ( 16 ) and a thrust unit ( 17 ) co-axial with the epicycloidal gear ( 16 ).
1. A hydraulic pressing and/or cutting tool ( 1 ) comprising:
an electric motor ( 6 ) powered by an accumulator ( 5 ) and comprising a drive shaft ( 9 );
a converting mechanism ( 8 ) connected to the drive shaft ( 9 ) and suitable to convert the rotary motion of the drive shaft ( 9 ) to an oscillating translational motion; a hydraulic pump ( 11 ) connected to the converting mechanism ( 8 ) and suitable to carry out, in response to the oscillating translational motion, an increase in the pressure of a hydraulic fluid acting on a drive piston ( 12 ) such as to displace the drive piston ( 12 );
two jaws ( 13 , 14 ) connected to the housing ( 2 ) in a movable manner relative to each other, of which at least one movable jaw ( 14 ) is connected to the drive piston ( 12 ) such that, in response to the displacement of the drive piston ( 12 ), the jaws ( 13 , 14 ) carry out a relative movement for performing compression or cutting,
characterized in that the converting mechanism ( 8 ) comprises:
a epicycloidal gear ( 16 ) connected to the drive shaft ( 9 ) and suitable for reducing the rotary motion of the drive shaft ( 9 );
a thrust unit ( 17 ) comprising a rotating plate ( 18 ), a displaceable but rotatably-locked translatable plate ( 10 ) and cam-thrust members ( 19 ) arranged between the two facing plates and in rolling contact with rolling tracks ( 20 , 21 ) thereof, wherein at least one of the rolling tracks ( 20 ) is cam-shaped such that the rotation of the rotating plate ( 18 ) causes a translational oscillating motion of the translatable plate ( 10 ),
wherein the thrust unit ( 17 ) is co-axial with the epicycloidal gear ( 16 ) and the rotating plate ( 18 ) is connected by means of pins ( 25 ) to a train of planets ( 22 ) of the epicycloidal gear ( 16 ) such as to rotate in response to the revolution motion of the train of planets ( 22 ).
2. The tool ( 1 ) according to claim 1 , wherein the epicycloidal gear ( 16 ) comprises a central pinion ( 23 ), a stationary-ring ( 24 ) with inner teeth, and a set of planetary gear wheels ( 22 ) that gear both with the central pinion ( 23 ) and the stationary ring ( 24 ),
wherein the central pinion ( 23 ) is co-axial with the drive shaft ( 9 ) and rotatably integrally coupled thereto, and each planetary gear wheel ( 22 ) is connected to the rotating plate ( 18 ) by means of a corresponding dragging pin ( 25 ).
3. The tool ( 1 ) according to claim 1 , wherein the epicycloidal gear ( 16 ) comprises three planetary gear wheels ( 22 ) arranged at a constant 120° angular pitch.
4. The tool ( 1 ) according to claim 1 , further comprising an axial bearing ( 26 ) in contact with the rotating plate ( 18 ) and between the epicycloidal gear ( 16 ) and the thrust unit ( 17 ).
5. The tool ( 1 ) according to claim 1 , wherein said cam rolling track ( 20 ) is formed in the rotating plate ( 18 ), and the rolling track ( 21 ) of the translatable plate ( 10 ) is substantially planar in the rolling direction.
6. The tool ( 1 ) according to claim 1 , wherein said cam rolling track ( 20 ) has an asymmetric undulated profile with two diametrally opposite peaks ( 30 ) and two diametrally opposite valleys ( 31 ), wherein the angle of ascent (S) from a valley ( 31 ) to the adjacent peak ( 30 ) is lower than the angle of descent (ΩD) from a peak ( 30 ) to the adjacent valley ( 31 ) in the rolling direction of the cam-thrust member ( 19 ).
7. The tool ( 1 ) according to claim 1 , wherein a bending radius (RP) of the rolling tracks ( 20 , 21 ) in a cross-section transverse to the rolling direction is lower than a bending radius (RS) in a cross-section transverse to the rolling direction of the cam-thrust members ( 19 ).
8. The tool ( 1 ) according to claim 1 , wherein the cam-thrust members ( 19 ) consist of a set of two balls ( 19 ) arranged diametrally opposite with reference to the axis of rotation (X) of the rotating plate ( 18 ).
9. The tool ( 1 ) according to claim 1 , comprising a positioner ( 32 ) which at least partially envelops both balls and holds said balls in said diametrally opposite position, said positioner ( 32 ) pivotally supported by a pin ( 33 ) co-axially connected to the translatable plate ( 10 ) and spaced apart from both plates ( 10 , 18 ) by means of shimming members ( 34 ).
10. The tool ( 1 ) according to claim 1 , wherein the translatable plate ( 10 ) is supported in a guided manner along three guide axes ( 35 ) circumferentially arranged about the axis of rotation (X) of the rotating plate ( 18 ) at a constant 120° angular pitch.
11. The tool ( 1 ) according to claim 1 , wherein said hydraulic pump ( 11 ) comprises:
said operating piston ( 12 ) accommodated within an operating cylinder ( 43 );
a pumping cylinder ( 39 ) having an intake port ( 40 ) and a drain port ( 42 ) being in non-return communication with the operating cylinder ( 43 );
a pump piston ( 45 ) accommodated within the pumping cylinder ( 39 ) and translationally coupled with the translatable plate ( 10 );
a pressure fluid reservoir ( 37 ) in non-return communication with the intake port ( 40 ) of the pumping cylinder ( 39 );
a pressure relief valve ( 38 ) arranged in a return duct ( 47 ) of the fluid, connecting the operating cylinder ( 43 ) to the reservoir ( 37 ) to allow the operating piston ( 12 ) to return to an opened position of the jaws ( 13 , 14 ).
12. The tool ( 1 ) according to claim 1 , wherein said pressure relief valve ( 38 ) comprises:
a plug ( 48 ) biased by a return spring ( 49 ) to a closed position in which said plug closes a passage opening in the fluid return duct ( 47 ),
said plug ( 48 ) configured such that the pressure fluid, after a preset maximum pressure has been reached, pushes the plug ( 48 ) temporarily to an open position, thus clearing the passage opening; a valve-locking spring ( 50 ) suitable to snap-engage an edge ( 51 ) of the plug ( 48 ) when the latter reaches the open position and retain the plug ( 48 ) in said open position to allow the backflow of the pressure fluid in the reservoir;
a release spring ( 52 ) interacting with an operating pushbutton ( 7 ) of the tool, such that, in response to an operating movement by the push-button ( 7 ), the release spring ( 52 ) disengages the valve-locking spring ( 50 ) from the plug ( 48 ) to allow the plug ( 48 ) to return to the closed position, wherein said push-button ( 7 ) interacts with an electric switch in the motor supply circuit such as to cause the operation of the motor with the pressure relief valve being closed.
13. A motion converting mechanism ( 8 ) for a hydraulic pressing and/or cutting tool ( 1 ) of the type comprising:
an electric motor ( 6 ) powered by an accumulator ( 5 ) and comprising a drive shaft ( 9 );
a converting mechanism ( 8 ) connected to the drive shaft ( 9 ) and suitable to convert the rotary motion of the drive shaft ( 9 ) to an oscillating translational motion; a hydraulic pump ( 11 ) connected to the converting mechanism ( 8 ) and suitable to carry out, in response to the oscillating translational motion, an increase in the pressure of a pressure fluid acting on a drive piston ( 12 ) such as to displace the drive piston ( 12 );
two jaws ( 13 , 14 ) connected to the housing ( 2 ) in a movable manner relative to each other, of which at least one movable jaw ( 14 ) is connected to the drive piston ( 12 ) such that, in response to the displacement of the drive piston ( 12 ), the jaws ( 13 , 14 ) carry out a relative movement for performing compression or cutting,
characterized in that the motion converting mechanism ( 8 ) comprises:
an epicycloidal gear ( 16 ) connected to the drive shaft ( 9 ) and suitable for reducing the rotary motion of the drive shaft ( 9 );
a thrust unit ( 17 ) comprising a rotating plate ( 18 ), a displaceable but rotatably-locked plate ( 10 ), and cam-thrust members ( 19 ) arranged between the two facing plates and in rolling contact with rolling tracks ( 20 , 21 ) thereof, wherein at least one of the rolling tracks ( 20 ) is cam-shaped such that the rotation of the rotating plate ( 18 ) causes a translational oscillating motion of the translatable plate ( 10 ), wherein the thrust unit ( 17 ) is co-axial with the epicycloidal gear ( 16 ) and the rotating plate ( 18 ) is connected by means of pins ( 25 ) to a train of planets ( 22 ) of the epicycloidal gear ( 16 ) such as to rotate in response to the revolution motion of the train of planets ( 22 ).