IP Library Granted Patent US 8,383,209
Granted Patent B2
US 8,383,209 · App. 12/443,142 · Granted Feb 26, 2013

Magnetic recording medium manufacturing method and laminate manufacturing method

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Quick Facts
Patent No.
US 8,383,209
App. No.
12/443,142
Granted
Feb 26, 2013
Kind
B2
Abstract

[Problems] To have a thin film suitably function even when the thickness of the thin film is reduced. [Means for Solving Problems] Provided is a method for manufacturing a magnetic recording medium by forming a thin film on a substrate ( 12 ). The method is provided with a thin film forming step of forming the thin film by using a substance brought into the plasma state as a material. In the thin film forming step, the thin film is formed by using a material substance gathering means ( 30 ) for gathering the substance brought into the plasma state to the periphery of the substrate. The material substance gathering means ( 30 ) gathers the substance brought into the plasma state, for instance, to the periphery of the substrate ( 12 ) by generating a magnetic field at the periphery of the substrate ( 12 ).

Claims (18)

1. A magnetic recording medium manufacturing method of forming a thin film over a substrate, said magnetic recording medium manufacturing method characterized by comprising

a magnetic layer forming step of forming a magnetic layer over said substrate;

a protective film forming step of forming a hydrocarbon protective film over said magnetic layer; and

a thin film forming step of forming said thin film using a plasma-converted substance as a material,

wherein said thin film forming step forms said thin film using material substance concentration means for gathering said plasma-converted substance around said substrate by generating a magnetic field around said substrate using a magnet having a maximum energy product of 1.0 to 50 MGOe, the magnet being provided at a position facing an outermost surface of said hydrocarbon protective film, the outermost surface being opposite of a side of said hydrocarbon protective film that is closer to said magnetic layer;

and said thin film forming step is a step of introducing nitrogen into a surface of said hydrocarbon protective film by a plasma CVD method using a nitrogen gas and by applying a bias voltage to said substrate, thereby forming a film containing the nitrogen at the outermost surface of said hydrocarbon protective film.

2. A magnetic recording medium manufacturing method according to claim 1 , characterized in that said thin film forming step applies an RF bias with a power of 400 W or less to said substrate.

3. A magnetic recording medium manufacturing method according to claim 1 , characterized in that

said protective film forming step forms said hydrocarbon protective film having a thickness of 5 nm or less, and

said thin film forming step forms the film containing the nitrogen wherein an atomic ratio (N/C) of nitrogen to carbon at the outermost surface is 0.05 to 0.15.

4. A magnetic recording medium manufacturing method according to claim 1 ,

wherein said protective film forming step forms said hydrocarbon protective film over said magnetic layer by a plasma CVD method using a hydrocarbon gas.

5. A laminate manufacturing method of forming a thin film over a substrate, said laminate manufacturing method characterized by comprising

a magnetic layer forming step of forming a magnetic layer over said substrate;

a protective film forming step of forming a hydrocarbon protective film over said magnetic layer; and

a thin film forming step of forming said thin film using a plasma-converted substance as a material,

wherein said thin film forming step forms said thin film using material substance concentration means for gathering said plasma-converted substance around said substrate by generating a magnetic field around said substrate using a magnet having a maximum energy product of 1.0 to 50 MGOe, the magnet being provided at a position facing an outermost surface of said hydrocarbon protective film, the outermost surface being opposite of a side of said hydrocarbon protective film that is closer to said magnetic layer;

and said thin film forming step is a step of introducing nitrogen into a surface of said hydrocarbon protective film by a plasma CVD method using a nitrogen gas and by applying a bias voltage to said substrate, thereby forming a film containing the nitrogen at the outermost surface of said hydrocarbon protective film.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE TO WD MEDIA (SINGAPORE) PTE. LTD. PREVIOUSLY RECORDED ON REEL 024611 FRAME 0396. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 20, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 025008/0948 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WESTERN DIGITAL CORPORATION; WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 024611/0396 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2009
From: AYAMA, KENJI
To: HOYA CORPORATION; HOYA MAGNETICS SINGAPORE PTE. LTD.
Reel/Frame 022457/0578 →