IP Library Granted Patent US 8,388,721
Granted Patent B2
US 8,388,721 · App. 12/445,397 · Granted Mar 5, 2013

Ceramic honeycomb filter and its production method

Inventor: Toshitaka Ishizawa (Moka, JP)
Assignee: Hitachi Metals, Ltd.
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Quick Facts
Patent No.
US 8,388,721
App. No.
12/445,397
Granted
Mar 5, 2013
Kind
B2
Abstract

A ceramic honeycomb filter comprising a honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs alternately formed in the flow paths on the exhaust-gas-inlet and outlet sides, the area ratio of pores opening at the cell wall surfaces being 20% or more, porous, cross-linked structures being formed by heat-resistant particles introduced together with a gas into penetrating holes constituted by communicating pores in the cell walls, such that they clog the penetrating holes, and the cross-linked structures being formed more on the exhaust-gas-outlet side of the ceramic honeycomb filter than on the exhaust-gas-inlet side.

Claims (5)

1. A ceramic honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs alternately formed in said flow paths on the exhaust-gas-inlet and outlet sides, an area ratio of pores opening at the cell wall surfaces being 20-28%, porous, cross-linked structures being formed by heat-resistant particles introduced together with a gas into penetrating holes constituted by communicating pores in said cell walls, such that they clog said penetrating holes, and said cross-linked structures being formed more on the exhaust-gas-outlet side of said ceramic honeycomb filter than on the exhaust-gas-inlet side wherein said heat-resistant particles are the same material as that of said cell walls.

2. The ceramic honeycomb filter according to claim 1 , wherein the average diameter of said heat-resistant particles is 2/3 times or less the average pore diameter of said cell walls, and 0.5 μm or more.

3. A method for producing the ceramic honeycomb filter recited in claim 1 , wherein said heat-resistant particles are introduced together with a gas through said exhaust-gas-inlet side.

4. A method for producing the ceramic honeycomb filter recited in claim 1 , wherein water is introduced into said penetrating holes before said heat-resistant particles are introduced into said penetrating holes together with a gas.

5. The method for producing a ceramic honeycomb filter according to claim 3 , wherein only part of said flow paths on the exhaust-gas-inlet side is immersed in water before said heat-resistant particles are introduced, such that water is introduced into said penetrating holes.

Assignments (5)
SECURITY INTEREST Recorded Jun 29, 2026
From: MIRAI CASTING AMERICA, INC.
To: SECOND AVENUE CAPITAL PARTNERS, LLC
Reel/Frame 075121/0147 →
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
CHANGE OF ADDRESS Recorded Nov 20, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073636/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2009
From: ISHIZAWA, TOSHITAKA
To: HITACHI METALS, LTD.
Reel/Frame 022712/0631 →
Priority Claims (1)
JP 2006-324981 · Nov 30, 2006 · national
Continuity (1)
Related Publication 20100011726A1 · Jan 21, 2010