IP Library Granted Patent US 8,710,134
Granted Patent B2
US 8,710,134 · App. 12/446,864 · Granted Apr 29, 2014

(Meth)acrylic resin composition, imidized (meth)acrylic resin composition, and film obtained by molding them

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Quick Facts
Patent No.
US 8,710,134
App. No.
12/446,864
Granted
Apr 29, 2014
Kind
B2
Abstract

The present invention provides a (meth)acrylic resin composition comprising a carboxylic acid group produced by heating a (meth)acrylic-based resin (C), wherein the (meth)acrylic-based resin (C) is obtained by polymerizing a monomer mixture (A) containing 80 to 99 wt % of a linear alkyl (meth)acrylate and 1 to 20 wt % of tertiary-butyl (meth)acrylate, in the presence of an acrylic acid ester-based crosslinked elastic particle (B) that is obtained by mixing and polymerizing 0.5 to 5 parts by weight of a polyfunctional monomer having at least two non-conjugated double bonds per molecule, with respect to 100 parts by weight of a monomer mixture containing 50 to 100 wt % of an alkyl acrylate monomer and 0 to 50 wt % of an alkyl methacrylate monomer. This composition can be used to produce a film having excellent chemical resistance (in particular, sun-screening agent resistance).

Claims (36)

1. A (meth)acrylic resin composition obtained by heating a resin mixture comprising a (meth)acrylic-based resin (C) and a thermoplastic resin (D),

wherein the (meth)acrylic-based resin (C) is obtained by polymerizing a monomer mixture (A) comprising:

from 80 to 99 wt % of a linear alkyl (meth)acrylate; and

from 1 to 20 wt % of tertiary-butyl (meth)acrylate,

in the presence of an alkyl acrylate-based crosslinked elastic particle (B),

wherein the alkyl acrylate-based crosslinked elastic particle (B) is obtained by mixing and polymerizing from 0.5 to 5 parts by weight of a polyfunctional monomer having at least two non-conjugated double bonds per molecule, with respect to 100 parts by weight of a monomer mixture comprising from 50 to 100 wt % of an alkyl acrylate monomer and from 0 to 50 wt % of an alkyl methacrylate monomer,

wherein an acid value of the (meth)acrylic resin composition is from 0.2 to 0.7 mmol/g.

2. The (meth)acrylic resin composition according to claim 1 , wherein the acid value of the (meth)acrylic resin composition is at least 0.3 mmol/g and lower than 0.7 mmol/g.

3. The (meth)acrylic resin composition according to claim 1 , wherein a melt viscosity of the (meth)acrylic resin composition at 260° C. and 122 sec −1 is not greater than 20000 poise.

4. A film obtained by molding the (meth)acrylic resin composition according to claim 1 .

5. A laminated product obtained by laminating a metal or a plastic with a film obtained by molding the (meth)acrylic resin composition according to claim 1 .

6. The (meth)acrylic resin composition according to claim 1 , wherein the thermoplastic resin (D) has an acid value of lower than 0.7 mmol/g.

7. An imidized (meth)acrylic resin composition obtained by imidizing a (meth)acrylic resin composition obtained by heating a resin mixture comprising a (meth)acrylic-based resin (C) and a thermoplastic resin (D),

wherein the (meth)acrylic-based resin (C) is obtained by polymerizing a monomer mixture (A) comprising:

from 80 to 99 wt % of a linear alkyl (meth)acrylate; and

from 1 to 20 wt % of tertiary-butyl (meth)acrylate,

in the presence of an alkyl acrylate-based crosslinked elastic particle (B),

wherein the alkyl acrylate-based crosslinked elastic particle (B) is obtained by mixing and polymerizing from 0.5 to 5 parts by weight of a polyfunctional monomer having at least two non-conjugated double bonds per molecule, with respect to 100 parts by weight of a monomer mixture comprising from 50 to 100 wt % of an alkyl acrylate monomer and from 0 to 50 wt % of an alkyl methacrylate monomer,

wherein an acid value of the (meth)acrylic resin composition is from 0.2 to 0.7 mmol/g.

8. The imidized (meth)acrylic resin composition according to claim 7 , wherein the thermoplastic resin (D) has an acid value of lower than 0.7 mmol/g.

9. A film obtained by molding an imidized (meth)acrylic resin composition obtained by imidizing a (meth)acrylic resin composition obtained by heating a resin mixture comprising a (meth)acrylic-based resin (C) and a thermoplastic resin (D),

wherein the (meth)acrylic-based resin (C) is obtained by polymerizing a monomer mixture (A) comprising:

from 80 to 99 wt % of a linear alkyl (meth)acrylate; and

from 1 to 20 wt % of tertiary-butyl (meth)acrylate,

in the presence of an alkyl acrylate-based crosslinked elastic particle (B),

wherein the alkyl acrylate-based crosslinked elastic particle (B) is obtained by mixing and polymerizing from 0.5 to 5 parts by weight of a polyfunctional monomer having at least two non-conjugated double bonds per molecule, with respect to 100 parts by weight of a monomer mixture comprising from 50 to 100 wt % of an alkyl acrylate monomer and from 0 to 50 wt % of an alkyl methacrylate monomer,

wherein an acid value of the (meth)acrylic resin composition is from 0.2 to 0.7 mmol/g.

10. The film according to claim 9 , wherein the thermoplastic resin (D) has an acid value of lower than 0.7 mmol/g.

11. A laminated product obtained by laminating a metal or a plastic with a film obtained by molding an imidized (meth)acrylic resin composition obtained by imidizing a (meth)acrylic resin composition obtained by heating a resin mixture comprising a (meth)acrylic-based resin (C) and a thermoplastic resin (D),

wherein the (meth)acrylic-based resin (C) is obtained by polymerizing a monomer mixture (A) comprising:

from 80 to 99 wt % of a linear alkyl (meth)acrylate; and

from 1 to 20 wt % of tertiary-butyl (meth)acrylate,

in the presence of an alkyl acrylate-based crosslinked elastic particle (B),

wherein the alkyl acrylate-based crosslinked elastic particle (B) is obtained by mixing and polymerizing from 0.5 to 5 parts by weight of a polyfunctional monomer having at least two non-conjugated double bonds per molecule, with respect to 100 parts by weight of a monomer mixture comprising from 50 to 100 wt % of an alkyl acrylate monomer and from 0 to 50 wt % of an alkyl methacrylate monomer,

wherein an acid value of the (meth)acrylic resin composition is from 0.2 to 0.7 mmol/g.

12. The laminated product according to claim 11 , wherein the thermoplastic resin (D) has an acid value of lower than 0.7 mmol/g.

Assignments (2)
CHANGE OF ADDRESS Recorded Sep 12, 2013
From: KANEKA CORPORATION
To: KANEKA CORPORATION
Reel/Frame 031207/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2009
From: INARI, HIROFUMI; TANAKA, KATSUYUKI; NISHIMURA, KIMIHIDE
To: KANEKA CORPORATION
Reel/Frame 022590/0845 →