IP Library Granted Patent US 8,211,287
Granted Patent B2
US 8,211,287 · App. 12/459,161 · Granted Jul 3, 2012

Sulfuric acid electrolysis process

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Quick Facts
Patent No.
US 8,211,287
App. No.
12/459,161
Granted
Jul 3, 2012
Kind
B2
Abstract

Sulfuric acid electrolysis process wherein; a temperature of electrolyte containing sulfuric acid to be supplied to an anode compartment and a cathode compartment is controlled to 30 degree Celsius or more; a flow rate F1 (L/min.) of the electrolyte containing sulfuric acid to be supplied to said anode compartment is controlled to 1.5 times or more (F1/Fa≧1.5) a flow rate Fa (L/min.) of gas formed on an anode side as calculated from Equation (1) shown below and a flow rate F2(L/min.) of said electrolyte containing sulfuric acid to be supplied to said cathode compartment is controlled to 1.5 times or more (F2/Fc≧1.5) a flow rate Fe (L/min.) of gas formed on a cathode side as calculated from Equation (2) shown below. Fa =( I×S×R×T )/(4×Faraday constant)  Equation (1) Fe =( I×S×R×T )/(2×Faraday constant)  Equation (2) I: Electrolytic current (A) S: Time: 60 second (Fixed) R: Gas constant (0.082 1·atm/K/mol) K: Absolute temperature (273.15 degree Celsius+T degree Celsius) T: Electrolysis temperature (degree Celsius) Faraday constant: (C/mol)

Claims (18)

1. A sulfuric acid electrolysis process used in an electrolytic cell having an anode compartment separated from a cathode compartment by a diaphragm, a conductive diamond anode installed in said anode compartment, and a cathode installed in said cathode compartment, comprising the steps of:

supplying electrolyte containing sulfuric acid for electrolysis to said anode compartment and said cathode compartment, respectively, from outside; and

performing electrolysis to generate oxidizing agent in an anolyte in said anode compartment, wherein

a temperature of said electrolyte containing sulfuric acid supplied to said anode compartment and said cathode compartment is controlled to be 30 degree Celsius or more;

a flow rate F1 (L/min.) of said electrolyte containing sulfuric acid supplied to said anode compartment is controlled to be 1.5 times or more (F1/Fa≧1.5) a flow rate Fc (L/min.) of gas formed on an anode side as calculated from Equation (1) shown below; and

a flow rate F2 (L/min.) of said electrolyte containing sulfuric acid supplied to said cathode compartment is controlled to be 1.5 times or more (F2/Fc≧15) a flow rate Fc (L/min.) of gas formed on a cathode side as calculated from Equation (2) shown below:

Fa =( I×S×R×T )/(4×Faraday constant)  Equation (1)

Fc =( I×S×R×T )/(2×Faraday constant)  Equation (2)

I: Electrolytic current (A)

S: Time: 60 second (Fixed)

R: Gas constant (0.082 1·atm/K/mol)

K: Absolute temperature (273.15 degree Celsius+T degree Celsius)

T: Electrolysis temperature (degree Celsius)

Faraday constant: (C/mol).

2. The sulfuric acid electrolysis process as defined in claim 1 , wherein starting steps of the electrolysis follow a sequential order of: controlling temperature of the electrolyte; supplying electrolyte to the electrolytic cell; and then supplying electrolytic current to the electrolytic cell.

3. The sulfuric acid electrolysis process as defined in claim 1 , wherein electrolytic current supplied for said electrolysis step is controlled to have an electrolytic current value that is increased gradually from zero amperes (A) up to a targeted electrolytic current value, by 1 A/sec. or less.

4. The sulfuric acid electrolysis process as defined in claim 1 , wherein a sulfuric acid concentration of said electrolyte containing sulfuric acid supplied to said anode compartment is controlled to be 70% by mass or more.

5. The sulfuric acid electrolysis process as defined in claim 1 , wherein a current density for said electrolysis is controlled to be 20 A/dm 2 or more.

Assignments (3)
CHANGE OF NAME Recorded Feb 2, 2016
From: PERMELEC ELECTRODE LTD.
To: DE NORA PERMELEC LTD
Reel/Frame 037679/0984 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2014
From: CHLORINE ENGINEERS CORP., LTD.
To: PERMELEC ELECTRODE LTD.
Reel/Frame 032573/0661 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2009
From: KATO, MASAAKI; OGAWA, YUSUKE; DOMON, HIROKI; HAYAMIZU, NAOYA; TANGE, MAKIKO; KUROKAWA, YOSHIAKI; KOBAYASHI, NOBUO
To: CHLORINE ENGINEERS CORP., LTD.; TOSHIBA CORP., LTD.; SHIBAURA MECHATRONICS CORP., LTD.
Reel/Frame 022938/0135 →