Heating system for material processing screen
View Patent ↗A separation screen has multiple discs configured to receive a material stream at an in-feed end and move a first group of materials from the material stream up an inclined angle and over a top out-feed end of the separation screen while a second group of materials from the material steam either fall through openings between the discs while being carried up the separation screen or roll off the in-feed end of the separation screen. A heating system heats an outside surface of the discs so that the discs can separate the first group of materials from the material stream during cold environmental temperatures.
1. A separation system comprising:
a separation screen having multiple discs configured to receive a material stream comprising a first group of materials and a second group of materials, wherein the discs are configured to move the first group of materials over an out-feed end of the separation screen, and wherein the discs are further configured to cause the second group of materials to either fall through openings between the discs or roll off an in-feed end of the separation screen;
a center chute located underneath the disc screen;
a forced air heater configured to generate a heated air flow;
one or more air ducts configured to direct the heated air flow into the center chute, wherein the one or more air ducts includes two heat ducts coupled on opposite sides of the center chute;
a reclamation hood that extends diagonally above a majority of the length of the separation screen and is configured to draw in at least some of the heated air flow that passes through the openings; and
a return air duct configured to direct the heated air flow from the reclamation hood back to the forced air heater.
2. The separation system according to claim 1 wherein the separation screen is positioned at an inclined angle, wherein the discs are configured to move the first group of materials up the inclined angle, and wherein the heated air flow is directed underneath the separation screen and moves diagonally upward from underneath the separation screen along a length of the separation screen.
3. The separation system according to claim 2 wherein at least some of the material stream is configured to cover some of the openings between the discs while being carried up the separation screen and trap at least some of the heated air flow between at least some of the discs.
4. The separation screen according to claim 1 wherein the center chute is configured to collect at least some of the second group of materials that fall through the discs.
5. The separation screen according to claim 1 wherein the reclamation hood extends diagonally above substantially the entire length of the separation screen.
6. The separation screen according to claim 5 , further comprising a dehumidifier configured to remove moisture from the heated air drawn into the reclamation hood.
7. The separation screen according to claim 1 wherein the material stream is received at the in-feed end, wherein the separation screen is positioned at an inclined angle, wherein the first group of materials is moved up the inclined angle and over the out-feed end, wherein the second group of materials fall through the openings while being carried up the inclined angle, and wherein the heated air flow is directed to an outside surface of the discs so that the outside surface of the discs stay warm during cold environmental temperatures.
8. A method for operating a disc screen, comprising:
dropping a material stream onto the disc screen, wherein the disc screen includes rotating discs;
directing, by a heating system, a heated air flow from a center chute located underneath the disc screen toward the discs while the material stream moves along the disc screen, wherein the heated air flow is provided to the center chute by two heat ducts coupled on opposite sides of the center chute, wherein a first portion of the material stream is transferred over an end of the disc screen, and wherein a second portion of the material stream falls through openings formed between the discs before reaching the end of the disc screen;
reclaiming, by a hooded intake that extends diagonally above a majority of the length of the separation screen, at least some of the heated air flow that passes through the openings; and
directing the reclaimed heated air flow from the hooded intake back to the heating system.
9. The method according to claim 8 further comprising heating the discs by blowing heated air upward underneath the disc screen.
10. The method according to claim 9 further comprising:
reheating the reclaimed heated air flow; and
directing the reheated air back up underneath the separation screen.
11. The method according to claim 8 wherein the heated air flow is directed diagonally upward from the center chute along a length of the disc screen.
12. The method according to claim 8 wherein the discs are made out of rubber; and wherein the method further comprises heating an outside surface of the rubber discs to a temperature of between 60 and 80 degrees Fahrenheit.
13. The method according to claim 8 wherein the first portion of the material stream includes fiber materials that have a relatively thin and flat shape, and wherein the heated air is directed onto the discs during relatively cold environmental conditions to improve a separation efficiency of the first portion of the material stream from the second portion.
14. The method according to claim 8 wherein the reclamation hood extends diagonally above substantially the entire length of the separation screen.