IP Library Granted Patent US 9,057,522
Granted Patent B2
US 9,057,522 · App. 12/466,899 · Granted Jun 16, 2015

Powdered fuels, dispersions thereof, and combustion devices related thereto

Inventors: James K. McKnight (Ithaca, NY); James T. McKnight (Manlius, NY)
Assignee: SUMMERHILL BIOMASS SYSTEMS, INC.
F23R5/00F23D1/00C10L5/366C10L5/44F02M21/12F02M29/02F03G3/00F03G7/00F23R7/00Y02E50/10Y02E50/30Y02T10/34Y02T10/36
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Quick Facts
Patent No.
US 9,057,522
App. No.
12/466,899
Granted
Jun 16, 2015
Kind
B2
Abstract

This application describes powdered fuels, methods of producing powdered fuels source, and dispersions of powdered fuels, as well as systems, kits, and methods for producing and adapting combustion devices to burn powdered fuel, either as a sole fuel source or in combination with existing fuel sources. Exemplary embodiments include engines and furnaces adapted to combust powdered fuel.

Claims (34)

1. A method of producing energy comprising the steps of:

mixing a substantially explosible powder with an oxidizing gas to form an explosible powder dispersion;

directing the explosible powder dispersion in a controlled stream past an ignition source; and

igniting the explosible powder dispersion to produce a stationary deflagrating combustion wave;

thereby substantially consuming the explosible powder to produce energy;

wherein the explosible powder dispersion comprises:

less than 5% of the particles by weight having a size greater or equal to 200 mesh; and

at least 25% of the particles by weight having a size less than 325 mesh.

2. The method of claim 1 , wherein the energy is heat energy.

3. The method of claim 1 , wherein the explosible powder dispersion in the controlled stream is defined by one or more selected from the group consisting of powder fuel energy content, powder fuel size, powder fuel size distribution, powder fuel constituents, oxidizing gas characteristics, and oxidizing gas temperature.

4. The method of claim 1 , wherein the explosible powder comprises a material selected from the group consisting of powdered biomass, powdered hardwood, powdered softwood, powdered grass, powdered metals, powdered plastics, and any combination thereof.

5. The method of claim 1 further comprising converting said energy through the operation of a device selected from the group consisting of furnaces, engines, boilers, grain driers, clothes driers, water heaters, combined furnace/water heaters, space heaters, wood burning stoves, gas fireplaces, gas turbines, and electrical generators.

6. A method of operating a combustion device, comprising:

mixing a substantially explosible powder with an oxidizing gas to form an explosible powder dispersion;

directing the explosible powder dispersion in a controlled stream to an ignition source; and

igniting the explosible powder dispersion to produce a stationary deflagrating combustion wave;

thereby substantially consuming the explosible powder to produce energy and operate a combustion device using this energy;

wherein the explosible powder dispersion comprises:

less than 5% of the particles by weight having a size greater or equal to 200 mesh; and

at least 25% of the particles by weight having a size less than 325 mesh.

7. A method of operating a combustion device, comprising:

generating an airflow;

dispersing a controlled quantity of powdered fuel into the airflow to create an explosible mixture; and

introducing the explosible mixture to a combustion area for deflagration creating a stationary deflagrating combustion wave, thereby operating a combustion device;

wherein the explosible powder dispersion comprises:

less than 5% of the particles by weight having a size greater or equal to 200 mesh; and

at least 25% of the particles by weight having a size less than 325 mesh.

8. The method according to claim 7 wherein the airflow is in a turbulence chamber.

9. The method according to claim 7 , further comprising:

measuring the airflow; and

adjusting the controlled quantity of powdered fuel to be dispersed as a function of the airflow.

10. The method of claim 7 further comprising:

analyzing exhaust gases; and

adjusting the controlled quantity of powdered fuel to create a stoichiometric explosible mixture.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2009
From: MCKNIGHT, JAMES K.; MCKNIGHT, JAMES T.
To: SUMMERHILL BIOMASS SYSTEMS, INC.
Reel/Frame 023508/0842 →
Continuity (5)
Continuation PCTUS2007024044 · Nov 16, 2007
Provisional Application 60859779 · Nov 17, 2006
Provisional Application 60868408 · Dec 4, 2006
Provisional Application 60993221 · Sep 10, 2007
Related Publication 20100055629A1 · Mar 4, 2010