Bulk material cover composition
View Patent ↗A cover composition that can be applied to a bulk material pile, such as landfill refuse, to protect the pile from wind, precipitation, and access by animals and insects is provided. The cover composition is a mixture of a liquid, typically, water; bentonite clay; and synthetic fibers. The composition may be enhanced by the addition of one or more of the following additives: Portland cement, pregelatinized wheat starch, synthetic polymers, soda ash, and latex paint. Unlike prior art cover compositions, the disclosed composition adheres well to waste material, most notably plastics, whereby the composition is easy to apply and provides a substantially uniform, durable protective cover to landfill refuse piles and other bulk materials. Methods of applying the composition to bulk material piles are also disclosed.
1. A bulk material cover composition comprising:
greater than 60 weight percent liquid;
about 3 to about 18 weight percent bentonite clay;
at least some cement; and
at least some synthetic fiber.
2. The composition as recited in claim 1 , wherein the liquid comprises about 80 weight percent to about 95 weight percent liquid.
3. The composition as recited in claim 1 , wherein the synthetic fiber comprises about 0.05 weight percent to about 2 weight percent synthetic fiber.
4. The composition as recited in claim 1 , wherein the at least some cement comprises about 5 to about 45 weight percent Portland cement.
5. The composition as recited in claim 1 , wherein the liquid comprises greater than 60 weight percent to about 90 weight percent water; wherein the bentonite clay comprises about 3 to about 12 weight percent bentonite clay; wherein the at least some cement comprises about 5 to about 45 weight percent bentonite clay; and wherein the synthetic fiber comprises about 0.05 to about 2 weight percent synthetic fiber.
6. The composition as recited in claim 1 , further comprising a synthetic polymer.
7. The composition as recited in claim 1 , wherein the liquid comprises about 9,000 pounds to about 18,000 pounds of water; wherein the bentonite clay comprises about 500 pounds to about 1,500 pounds of bentonite clay; wherein the synthetic fiber comprises about 10 pounds to about 200 pounds of synthetic fibers; and wherein the cement comprises about 500 to about 15,000 pounds of cement.
8. The composition as recited in claim 1 , further comprising an adhesive agent.
9. The composition as recited in claim 8 , wherein the adhesive agent comprises wheat starch.
10. The composition as recited in claim 9 , wherein the wheat starch comprises pregelatinized wheat starch.
11. The composition as recited in claim 10 , wherein the pregelatinized wheat starch comprises about 0.10 weight percent to about 2 weight percent pregelatinized wheat starch.
12. The composition as recited in claim 1 , further comprising a coloring agent.
13. The composition as recited in claim 12 , wherein the coloring agent comprises mortar dye.
14. The composition as recited in claim 13 , wherein the mortar dye comprises about 0.05 weight percent to about 2 weight percent mortar dye.
15. The composition as recited in claim 1 , further comprising soda ash.
16. The composition as recited in claim 1 , wherein the soda ash comprises about 0.05 weight percent to about 4 weight percent soda ash.
17. The composition as recited in claim 1 , further comprising latex paint.
18. The composition as recited in claim 17 , wherein the latex paint comprises about 1 weight percent to about 10 weight percent latex paint.
19. A method of providing a cover to a bulk material pile, the method comprising:
providing the cover composition recited in claim 1 ;
spraying the composition onto the bulk material pile; and
allowing the composition to harden to provide a cover to at least some of the bulk material pile.
20. The method as recited in claim 19 , wherein the method further comprises, prior to spraying, introducing at least some synthetic polymer to the composition.