IP Library Granted Patent US 7,842,218
Granted Patent B2
US 7,842,218 · App. 12/472,055 · Granted Nov 30, 2010

Method of producing a structure

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Quick Facts
Patent No.
US 7,842,218
App. No.
12/472,055
Granted
Nov 30, 2010
Kind
B2
Abstract

Producing a structure, in which: building elements are juxtaposed so as to define a space between said building elements; a joint compound composition is mixed with water so as to obtain a joint compound; said space is filled with said joint compound composition, without using a tape; and said joint compound is left to harden, wherein said joint compound composition includes: a) 50 to 60% of calcium sulphate hemihydrate; b) 5 to 15% of an organic binder in powder form; and c) 0.05 to 0.2% of a water repellent selected from the group consisting of oleic acid, stearic acid and their alkali metal or alkaline-earth metal salts.

Claims (19)

1. A method of producing a structure, in which:

juxtaposing building elements so as to define a space between said building elements;

mixing a joint compound composition with water so as to obtain a joint compound;

filing said space with said joint compound composition, without using a tape; and

leaving said joint compound to harden,

wherein said joint compound composition comprises:

a) 50 to 60 wt % of calcium sulphate hemihydrate;

b) 5 to 15 wt % of an organic binder in powder form; and

c) 0.05 to 0.2 wt % of a water repellent selected from the group consisting of oleic acid, stearic acid and their alkali metal or alkaline-earth metal salts.

2. The method according to claim 1 , wherein the building elements are plasterboards coated with a paper facing.

3. The method according to claim 1 , wherein the joint compound composition further includes:

d) 1 to 10 wt % of a lightening agent.

4. The method according to claim 1 , wherein the joint compound composition comprises 5 to 10 wt % of the organic binder; 0.07 to 0.15 wt % of the water repellent; and 3 to 7 wt % of a lightening agent.

5. The method according to claim 1 , wherein in the joint compound composition the calcium sulphate hemihydrate is of the alpha type.

6. The method according to claim 1 , wherein in the joint compound composition the organic binder is selected from the group consisting of copolymers of vinyl esters and of ethylene monomers, polyacrylics, vinyl acetate/acrylic copolymers, styrene/acrylic and styrene/butadiene copolymers, vinyl acetate/vinyl versatate/acrylic and vinyl acetate/vinyl versatate/vinyl maleate terpolymers, acrylic terpolymers and blends thereof.

7. The method according to claim 3 , wherein in the joint compound composition the lightening agent is perlite.

8. The method according to claim 3 , wherein in the joint compound composition the lightening agent is non-water-repellent expanded perlite.

9. The method according to claim 1 , wherein the joint compound composition is in the form of a powder.

10. The method according to claim 1 , wherein the joint compound composition is in the form of a powder comprised of particles having a diameter of at most 200 microns.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Feb 3, 2020
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
Reel/Frame 051703/0598 →
SECURITY AGREEMENT Recorded Aug 18, 2016
From: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
To: CREDIT SUISSE AG, AS ADMINISTRATIVE AGENT
Reel/Frame 039751/0807 →
CHANGE OF NAME Recorded Apr 28, 2015
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
Reel/Frame 035523/0504 →
RELEASE OF SECURITY INTEREST Recorded Feb 12, 2014
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN ADMINISTRATIVE AGENT
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC (F/K/A CONTINENTAL BUILDING PRODUCTS LLC)
Reel/Frame 032252/0210 →
SECURITY AGREEMENT Recorded Oct 2, 2013
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN ADMINISTRATIVE AGENT
Reel/Frame 031325/0645 →
SECURITY AGREEMENT Recorded Oct 1, 2013
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS FIRST LIEN ADMINISTRATIVE AGENT
Reel/Frame 031317/0950 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2013
From: LAFARGE NORTH AMERICA INC.
To: CONTINENTAL BUILDING PRODUCTS LLC
Reel/Frame 031218/0288 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2013
From: LAFARGE, S.A.
To: LAFARGE NORTH AMERICA INC.
Reel/Frame 031180/0178 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2013
From: LAFARGE PLATRES
To: LAFARGE SA
Reel/Frame 029856/0896 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2009
From: BONETTO, CHRISTIAN; DOMENECH, MARC; PETIT, ALAIN
To: LAFARGE PLATRES
Reel/Frame 022872/0008 →