ELECTRO-DEPOSITED PASSIVATION COATINGS FOR PATTERNED MEDIA
A method of fabricating a patterned magnetic recording disk is described. The method may include electrodepositing a protection layer on the magnetic recording layer of the disk.
1 . A method of fabricating a magnetic recording disk, comprising:
providing a magnetic recording layer having a pattern of raised areas and recessed areas formed thereon;
providing a mask layer on the raised areas of the magnetic recording layer;
electrodepositing a first protection layer on the magnetic recording layer;
removing the mask layer; and
depositing a second protection layer above the first protection layer.
2 . The method of claim 1 , wherein eletrodepositing comprises electroplating.
3 . The method of claim 2 , wherein electroplating comprises depositing material of the first protection layer only in the recessed areas of the magnetic recording layer.
4 . The method of claim 3 , the first protection layer comprises a metal.
5 . The method of claim 3 , wherein the first protection layer comprises aluminum.
6 . The method of claim 3 , wherein the first protection layer comprises a silicate.
7 . The method of claim 3 , wherein the first protection layer comprises an insulator.
8 . The method of claim 7 , further comprising baking the first protection layer after electrodepositing and before depositing the second protection layer.
9 . The method of claim 3 , where the first protection layer comprises an aluminate.
10 . The method of claim 3 , wherein the first protection layer comprises a material selected from a group consisting of aluminum, gold, copper, chromium, ruthenium, platinum and rhodium.
11 . The method of claim 3 , wherein after electroplating the method further comprises:
rinsing the first protection layer; and
annealing the first protection layer before removing the masking layer.
12 . The method of claim 11 , wherein the masking layer comprises a non-conductive material.
13 . The method of claim 3 , wherein the first protection layer has a thickness less than 1 micron.
14 . The method of claim 3 , further comprising electrodepositing one or more additional films on the first protection layer before depositing the second protection layer.
15 . The method of claim 1 ,
wherein eletrodepositing comprises electroless plating the first protection layer on the mask layer and the recessed areas of the magnetic recording layer; and
wherein removing the mask layer comprises, removing the mask layer to lift off overlaying first protection layer.
16 . A magnetic recording disk, comprising:
a magnetic recording layer having a pattern of raised areas and recessed areas;
an electrodeposited first protection layer disposed only on the recessed areas; and
a second protection layer disposed on the electrodeposited first protection layer and the raised areas of the magnetic recording layer.
17 . The magnetic recording disk of claim 16 , wherein the electrodeposited layer comprises a metal.
18 . The magnetic recording disk of claim 16 , wherein the electrodeposited layer comprises a silicate.
19 . The magnetic recording disk of claim 16 , wherein the electrodeposited layer comprises an aluminate.
20 . The magnetic recording disk of claim 16 , wherein the electrodeposited layer comprises a material selected from a group consisting of aluminum, gold, copper, chromium, ruthenium, platinum and rhodium.
21 . The magnetic recording disk of claim 16 , wherein the electrodeposited layer comprises a material having a crystalline structure.
22 . The magnetic recording disk of claim 16 , wherein the electrodeposited layer comprises a material having an amorphous structure.