IP Library Granted Patent US 8,287,546
Granted Patent B2
US 8,287,546 · App. 12/479,445 · Granted Oct 16, 2012

Surgical instrument with integrated compression and distraction mechanisms

Assignee: Zimmer Spine, Inc.
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Quick Facts
Patent No.
US 8,287,546
App. No.
12/479,445
Granted
Oct 16, 2012
Kind
B2
Abstract

Embodiments disclosed herein provide a combination compressor/distractor useful for fitting a spinal stabilization system in a patient through minimally invasive surgery. The spinal stabilization system may comprise screws anchored in vertebrae. The vertebrae may need to be compressed or distracted. One embodiment of an instrument disclosed herein may comprise a shaft for engaging one of the screws through an extender sleeve. A driver may engage another screw through an opening of the instrument. Through this engagement, a surgeon may use the rack and pinion of the instrument to compress or distract one or more levels of the vertebrae in a parallel motion, which can be advantageous clinically in certain situations.

Claims (51)

1. A surgical instrument, comprising:

an alignment tube constructed for receiving a driver;

an alignment tube connection mechanism;

a sliding bar connectable to said alignment tube via said alignment tube connection mechanism, said alignment tube being lockable to said sliding bar by said alignment tube connection mechanism such that said alignment tube intersects said sliding bar at a first angle, wherein said first angle is adjustable by said alignment tube connection mechanism, wherein a portion of said sliding bar comprises teeth;

a shaft having a threaded hole;

a pivot locking knob having a threaded end complementary to said threaded hole of said shaft; and

an elongated body having an opening constructed for accommodating said sliding bar, a gear mechanism for engaging said teeth of said sliding bar inside said elongated body, and a shaft connection mechanism for joining said shaft, said pivot locking knob, and said elongated body, wherein said shaft is movable about a pivot, wherein said shaft is lockable at a second angle relative to said elongated body utilizing said pivot locking knob, wherein said second angle is adjustable, and wherein turning said gear mechanism which is engaged with said teeth of said sliding bar changes a linear distance between said shaft and said alignment tube.

2. The surgical instrument of claim 1 , wherein said shaft comprises grooves constructed in a radial pattern on a surface surrounding said threaded hole.

3. The surgical instrument of claim 2 , wherein said shaft connection mechanism comprises a nub having surface features complementary to said grooves in said radial pattern.

4. The surgical instrument of claim 1 , wherein said shaft connection mechanism comprises a pin, a first nub having a first surface on which said pin is fixedly attached, and a second nub having an opening for receiving said threaded end of said pivot locking knob.

5. The surgical instrument of claim 1 , wherein said elongated body comprises one or more windows through which said sliding bar is visible inside said elongated body.

6. The surgical instrument of claim 1 , wherein said elongated body comprises a track pin, wherein said sliding bar comprises a track, and wherein said track pin and said track define a travel distance for said sliding bar relative to said elongated body.

7. The surgical instrument of claim 1 , wherein said gear mechanism further comprises a circular gear for engaging said teeth of said sliding bar inside said elongated body and a tool portion for connecting said gear mechanism with a handle.

8. The surgical instrument of claim 7 , wherein said elongated body further comprises a ratchet mechanism having a projection for engaging with said gear mechanism to prevent said circular gear from spinning.

9. A method for adjusting a distance between one or more levels of vertebrae, comprising:

inserting a shaft of a surgical instrument into a first extender sleeve, wherein said first extender sleeve is coupled to a first collar of a first bone fastener assembly anchored in a first vertebra, wherein said first bone fastener assembly is locked to prevent polyaxial movements, wherein said surgical instrument further comprises:

an alignment tube; an alignment tube connection mechanism; a sliding bar connectable to said alignment tube via said alignment tube connection mechanism, said alignment tube being lockable to said sliding bar by said alignment tube connection mechanism such that said alignment tube intersects said sliding bar at a first angle, wherein said first angle is adjustable by said alignment tube connection mechanism, wherein a portion of said sliding bar comprises teeth;

a pivot locking knob; and

an elongated body having an opening constructed for accommodating said sliding bar, a gear mechanism for engaging said teeth of said sliding bar, and a shaft connection mechanism for joining said shaft, said pivot locking knob, and said elongated body;

locking said shaft at a second angle relative to said elongated body utilizing said pivot locking knob, wherein said second angle is adjustable;

inserting a driver through said alignment tube of said surgical instrument and into a second extender sleeve, wherein said second extender sleeve is coupled to a second collar of a second bone fastener assembly anchored in a second vertebra; and

manipulating a distance between said first vertebra and said second vertebra by moving said driver, said alignment tube, said second extender sleeve, said second bone fastener assembly, and said second vertebra in a linear motion parallel to said elongated body.

10. The method according to claim 9 , wherein manipulating said distance between said first vertebra and said second vertebra further comprises:

turning said gear mechanism clockwise to increase said distance to thereby distract said first vertebra and said second vertebra; or

turning said gear mechanism counterclockwise to decrease said distance to thereby compress said first vertebra and said second vertebra.

11. The method according to claim 9 , further comprising:

adjusting said first angle;

adjusting said second angle; or

adjusting said first angle and said second angle.

12. The method according to claim 9 , further comprising:

engaging a ratchet lever with said gear mechanism to prevent said gear mechanism from turning.

13. The method according to claim 12 , further comprising:

disengaging said ratchet lever from said gear mechanism.

14. A surgical system, comprising:

a first driver;

a second driver; and

a surgical instrument comprising:

an alignment tube constructed for receiving said first driver;

a sliding bar connectable to said alignment tube, wherein a portion of said sliding bar comprises teeth;

an alignment tube connection mechanism for connecting said sliding bar and said alignment tube, said alignment tube connection mechanism including a locking mechanism for locking said sliding bar and said alignment tube together such that said sliding bar intersects said alignment tube at an angle, wherein said angle is adjustable;

a shaft having a lockable end;

a pivot locking knob having an end portion complementary to said lockable end of said shaft; and

an elongated body having an opening constructed for accommodating said sliding bar, a gear mechanism for engaging said second driver and said teeth of said sliding bar, and a shaft connection mechanism for joining said shaft, said pivot locking knob, and said elongated body, wherein said shaft is movable about a pivot, wherein said shaft is lockable at a pivot angle relative to said elongated body utilizing said pivot locking knob, wherein said pivot angle is adjustable, and wherein turning said second driver attached to said gear mechanism which is engaged with said teeth of said sliding bar changes a linear distance between said shaft and said first driver.

15. The surgical system of claim 14 , wherein said elongated body of said surgical instrument further comprises a ratchet mechanism having a first portion constructed to engage with said gear mechanism and a second portion constructed to disengage from said gear mechanism.

16. The surgical system of claim 14 , further comprising:

a spinal stabilization system comprising:

a first bone fastener assembly having a first collar and a first closure top;

a second bone fastener assembly having a second collar and a second closure top; and

a rod connecting said first bone fastener assembly and said second bone fastener assembly;

a first extender sleeve having a first end for receiving said shaft and a second end for coupling to said first collar of said first bone fastener assembly, wherein said first closure top locks said first bone fastener assembly relative to said rod; and

a second extender sleeve having a first end for receiving said first driver and a second end for coupling to said second collar of said second bone fastener assembly.

Assignments (9)
CHANGE OF NAME Recorded Dec 24, 2024
From: ZIMMER BIOMET SPINE, LLC
To: HIGHRIDGE MEDICAL, LLC
Reel/Frame 069772/0248 →
CHANGE OF NAME Recorded Dec 24, 2024
From: ZIMMER BIOMET SPINE, INC.
To: ZIMMER BIOMET SPINE, LLC
Reel/Frame 069772/0121 →
RELEASE OF SECURITY INTEREST Recorded Apr 2, 2024
From: JPMORGAN CHASE BANK, N.A.
To: EBI, LLC; ZIMMER BIOMET SPINE, LLC (F/K/A ZIMMER BIOMET SPINE, INC.)
Reel/Frame 066973/0833 →
GRANT OF A SECURITY INTEREST -- PATENTS Recorded Apr 1, 2024
From: ZIMMER BIOMET SPINE, LLC; EBI, LLC
To: CERBERUS BUSINESS FINANCE AGENCY, LLC
Reel/Frame 066970/0806 →
MERGER Recorded Mar 25, 2024
From: ZIMMER SPINE, INC.
To: ZIMMER BIOMET SPINE, INC.
Reel/Frame 066891/0022 →
SECURITY INTEREST Recorded Mar 2, 2022
From: BIOMET 3I, LLC; EBI, LLC; ZIMMER BIOMET SPINE, INC.; ZIMMER DENTAL INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059293/0213 →
MERGER Recorded Feb 18, 2022
From: ZIMMER SPINE, INC.
To: ZIMMER BIOMET SPINE, INC.
Reel/Frame 059232/0356 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2009
From: ZIMMER SPINE AUSTIN, INC.
To: ZIMMER SPINE, INC.
Reel/Frame 023266/0154 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2009
From: KING, EMILY E.; RICEMAN, BRUCE A.; FORTON, CHARLES R.; MILLER, PETER THOMAS
To: ZIMMER SPINE AUSTIN, INC.
Reel/Frame 023121/0610 →
Continuity (2)
Continuation In Part 12183967 · Jul 31, 2008
Related Publication 20100030283A1 · Feb 4, 2010