Cooling bearings, motors and other rotating heat generating components
View Patent ↗Cooling apparatus for transferring heat from and cooling one or more heat generating components that support or drive a flywheel or other spinning member. The apparatus may include a first heat transfer element attached to and spinning with the spinning member, a second heat transfer element stationary with respect to the spinning member, wherein the first and second heat transfer elements move relative to one another, and wherein the first and second heat transfer elements are shaped and positioned in close proximity to one another so that substantial heat is transferred from the first heat transfer element to the second heat transfer element. Alternatively, the apparatus may include a set of rotating vanes mounted to rotate with the spinning member, an orifice configured to direct a spray of cooling liquid onto the rotating vanes, wherein the cooling liquid is sprayed onto the rotating vanes at a radially inward location, so that the liquid flows radially outward over the surface of the vanes as a thin film of liquid, and is thrown off the vanes by centrifugal action, and collecting apparatus configured to collect the liquid thrown off of the vanes.
1. A gyroscopic roll stabilizer for a boat, the stabilizer comprising:
a flywheel, the flywheel being configured to be spun about a spin axis;
a first plurality of vanes coupled to the flywheel such that the first plurality of vanes spin with the flywheel relative to an enclosure;
a second plurality of vanes fixed relative to the enclosure and the flywheel such that the first plurality of vanes spin with respect to the second plurality of vanes, the second plurality of vanes defining gaps into which the first plurality of vanes extend so that the first and second plurality of vanes are interleaved;
at least one rotating heat generating component coupled to the flywheel and positioned such that heat is transferred from the heat generating component to the first plurality of vanes;
the enclosure surrounding the first plurality of vanes, the second plurality of vanes, the heat generating component, and a portion or all of the flywheel, the enclosure containing a below-ambient density gas and maintaining a below-ambient pressure, wherein the below ambient density gas has a thermal conductivity at least 5 times greater than air; and
wherein the flywheel, the first plurality of vanes, the second plurality of vanes, the heat generating component, the enclosure, and the gimbal structure are configured so that, when installed in the boat, the stabilizer damps roll motion of the boat.
2. The stabilizer of claim 1 wherein:
the heat generating component includes at least one bearing supporting the flywheel, the bearing having an inner race and an outer race; and
the bearing is located adjacent the first plurality of vanes such that heat flows from the inner race to the first plurality of vanes, from the first plurality of vanes to the second plurality of vanes, and from the second plurality of vanes to the exterior of the enclosure.
3. The stabilizer of claim 2 wherein the first plurality of vanes and the second plurality of vanes are sized and spaced such that heat flows from the first plurality of vanes to the second plurality of vanes by gaseous conduction.
4. The stabilizer of claim 3 wherein the below-ambient density gas is hydrogen.
5. The stabilizer of claim 3 wherein the below-ambient density gas includes helium.
6. The stabilizer of claim 5 wherein:
the first plurality of vanes are cylindrical elements extending in a first direction substantially parallel to the spin axis;
the second plurality of vanes are cylindrical elements extending in a second direction substantially parallel to the spin axis and opposite the first direction.
7. The stabilizer of claim 5 further comprising a heat sink configured such that heat flows from the second plurality of vanes to the heat sink.
8. The stabilizer of claim 7 wherein the heat sink comprises air-cooled fins on the exterior of the enclosure.
9. The stabilizer of claim 5 wherein a distance between the first plurality of vanes and the second plurality of vanes is less than 5 mm.
10. The stabilizer of claim 5 wherein the enclosure maintains a below-ambient pressure of less than 390 torr (0.5 atmosphere).
11. The stabilizer of claim 1 wherein the first plurality of vanes and the second plurality of vanes are sized and spaced such that heat flows from the first plurality of vanes to the second plurality of vanes by gaseous conduction.
12. The stabilizer of claim 11 wherein a distance between the first plurality of vanes and the second plurality of vanes is less than 5 mm.
13. The stabilizer of claim 1 further comprising:
a flywheel drive motor configured to spin the flywheel about a spin axis; and
a device for applying a torque to the flywheel.
14. A method of stabilizing a boat, the method comprising:
spinning a flywheel about a spin axis;
permitting flywheel precession;
spinning a first plurality of vanes with the flywheel relative to an enclosure, wherein at least one rotating heat generating component is positioned such that heat is transferred from the heat generating component to the first plurality of vanes;
maintaining a second plurality of vanes fixed relative to the enclosure and the flywheel such that the first plurality of vanes spin with respect to the second plurality of vanes, the second plurality of vanes defining gaps into which the first plurality of vanes extend so that the first and second plurality of vanes are interleaved; and
wherein the enclosure surrounds the first plurality of vanes, the second plurality of vanes, the heat generating component, and a portion or all of the flywheel, the enclosure containing a below-ambient density gas and maintaining a below-ambient pressure, wherein the below ambient density gas has a thermal conductivity at least 5 times greater than air.
15. The method of claim 14 wherein:
the heat generating component includes at least one bearing supporting the flywheel, the bearing having an inner race and an outer race; and
the bearing is located adjacent the first plurality of vanes such that heat flows from the inner race to the first plurality of vanes, from the first plurality of vanes to the second plurality of vanes, and from the second plurality of vanes to the exterior of the enclosure.
16. The method of claim 15 wherein the first plurality of vanes and the second plurality of vanes are sized and spaced such that heat flows from the first plurality of vanes to the second plurality of vanes by gaseous conduction.
17. The method of claim 16 wherein the below-ambient density gas includes helium.