IP Library Granted Patent US 8,105,974
Granted Patent B2
US 8,105,974 · App. 12/485,373 · Granted Jan 31, 2012

Destabilized and catalyzed borohydride for reversible hydrogen storage

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Quick Facts
Patent No.
US 8,105,974
App. No.
12/485,373
Granted
Jan 31, 2012
Kind
B2
Abstract

A process of forming a hydrogen storage material, including the steps of: providing a first material of the formula M(BH 4 ) X , where M is an alkali metal or an alkali earth metal, providing a second material selected from M(AlH 4 ) x , a mixture of M(AlH 4 ) x and MCl x , a mixture of MCl x and Al, a mixture of MCl x and AlH 3 , a mixture of MH x and Al, Al, and AlH 3 . The first and second materials are combined at an elevated temperature and at an elevated hydrogen pressure for a time period forming a third material having a lower hydrogen release temperature than the first material and a higher hydrogen gravimetric density than the second material.

Claims (29)

1. A process of forming a hydrogen storage material comprising the steps of:

providing a first material of the formula: M(BH 4 ) x where M is an alkali metal or an alkaline earth metal and 1≦x≦2;

providing a second material selected from:

M(AlH 4 ) x where 1≦x≦2,

a mixture of M(AlH 4 ) x 1≦x≦2 and MCl x where 1≦x≦4,

a mixture of MCl x where 1≦x≦4 and Al,

a mixture of MCl x where 1≦x≦4 and AlH 3 ,

a mixture of MH x where 1≦x≦2 and Al or AlH 3 ,

Al, and

AlH 3 ;

combining the first and second materials at an elevated temperature and at an elevated hydrogen pressure for a time period forming a third material having a lower hydrogen release temperature than the first material wherein the third material includes a partially substituted borohydride metal cation with another metal cation, or partially substituted borohydride boron with a metal, or a partially substituted cation and boron in the borohydride.

2. The process of claim 1 wherein the third material has a higher hydrogen gravimetric density than the second material.

3. The process of claim 1 including the step of ball milling the first and second materials prior to the step combining the first and second materials.

4. The process of claim 3 wherein the first and second materials are milled to a particle size of from about 50 to 100 nanometers.

5. The process of claim 1 wherein the third material reversibly stores hydrogen.

6. The process of claim 1 wherein when the third material is rehydrided, the third material thereafter reversibly releases at least about 6 wt % hydrogen.

7. The process of claim 1 wherein the first material is selected from the group consisting of: lithium borohydride, sodium borohydride, potassium borohydride, or combinations thereof.

8. The process of claim 1 wherein the alkaline earth metal is selected from the group consisting of: magnesium, calcium, strontium, barium, aluminum, and mixtures thereof.

9. The process of claim 1 wherein MCl x is selected from the group consisting of MgCl 2 , CaCl 2 , SrCl 2 , BaCl 3 , ZrCl 4 , TiCl 3 and combinations thereof.

10. The process of claim 1 wherein MH x is selected from the group consisting of MgH 2 , CaH 2 , TiH 2 , ZrH 2 and combinations thereof.

11. The process of claim 1 wherein M(AlH 4 ) x is selected from the group consisting of LiAlH 4 , NaAlH 4 , and Mg(AlH 4 ) 2 .

12. A process of forming a hydrogen storage material comprising the steps of:

providing a first material of the formula: M(BH 4 ) x where M is an alkali metal or an alkaline earth metal and 1≦x≦2;

providing a second material selected from: M(AlH 4 ) x where 1≦x≦2, a mixture of M(AlH 4 ) x and MCl x where 1≦x≦4, a mixture of MCl x where 1≦x≦4 and Al, a mixture of MCl x where 1≦x≦4 and AlH 3 , a mixture of MH x where 1≦x≦2 and Al or AlH 3 , Al, and AlH 3 ;

combining the first and second materials at an elevated temperature and at an elevated hydrogen pressure for a time period forming a third material wherein the third material reversibly stores hydrogen and wherein the third material includes a partially substituted borohydride metal cation with another metal cation, or partially substituted borohydride boron with a metal, or a partially substituted cation and boron in the borohydride.

13. A process of forming a hydrogen storage material comprising the steps of:

providing a first material of the formula: M(BH 4 ) x where M is an alkali metal or an alkaline earth metal and 1≦x≦2;

providing a second material selected from: M(AlH 4 ) x where 1≦x≦2, a mixture of M(AlH 4 ) x 1≦x≦2 and MCl x where 1≦x≦4, a mixture of MCl x where 1≦x≦4 and Al, a mixture of MCl x where 1≦x≦4 and AlH 3 , a mixture of MH x where 1≦x≦2 and Al or AlH 3 , Al, and AlH 3 ;

combining the first and second materials at an elevated temperature and at an elevated hydrogen pressure for a time period forming a third material having a lower hydrogen release temperature than the first material and a higher hydrogen gravimetric density than the second material and wherein the third material includes a partially substituted borohydride metal cation with another metal cation, or partially substituted borohydride boron with a metal, or a partially substituted cation and boron in the borohydride.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2012
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA MOTOR CORPORATION
Reel/Frame 027714/0467 →
CONFIRMATORY LICENSE Recorded Jan 27, 2011
From: SAVANNAH RIVER NUCLEAR SOLUTIONS, LLC
To: ENERGY, U.S. DEPARTMENT OF
Reel/Frame 025715/0083 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE PREVIOUSLY RECORDED ON REEL 022831 FRAME 0252. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 9, 2009
From: AU, MING; ZIDAN, RAGAIY
To: SAVANNAH RIVER NUCLEAR SOLUTIONS, LLC
Reel/Frame 022932/0590 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2009
From: MOHTADI, RANA F.; NAKAMURA, KENJI
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA INC.
Reel/Frame 022865/0499 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2009
From: AU, MING; ZIDAN, RAGAIY
To: WASHINGTON SAVANNAH RIVER COMPANY
Reel/Frame 022831/0252 →