Colorant compatible hydrophobically modified polyurethane thickener for paint
View Patent ↗A synthetic polymer has a water-soluble or water-swellable polyurethane backbone and terminal groups and/or intermediate groups of blocks of hydrophobes of alkyl- or aryl compounds containing a polymerizable cyclic monomer or a polymerizable double bond (or alkene) group or derivatives thereof. The blocks of hydrophobes are composed of two or more units of the same or different hydrophobes. These synthetic polymers are used as rheology modifiers, especially in latex paints.
1. A polymer composition comprising a water soluble or water swellable polyurethane having covalently connected ends of oligomeric hydrophobe blocks of the following formula:
where:
a) n is an integer from 1-100
b) R is an alkyl or aryl group having from 2 to 100 carbons,
c) A is a connecting diradical selected from the group consisting of —O—CH 2 —,
d) B is a connecting group selected from the group consisting of —OCH 2 —,
e) C is a connecting end equal to: —OH or —C 6 H 13 ; and
wherein the water soluble or water swellable polyurethane is free of internal pendant hydrophobes.
2. The composition of claim 1 , wherein n has a lower limit of 3.
3. The composition of claim 1 , wherein n has an upper limit of 75.
4. The composition of claim 1 , wherein R is an alkyl group that is selected from the group consisting of saturated, unsaturated, non cyclic, linear, branched, and halogenated alkyl groups.
5. The composition of claim 1 , wherein when the alkyl is a halogenated alkyl, it is selected from the group consisting of fluorinated, chlorinated, and brominated alkyls.
6. The composition of claim 1 , wherein the alkyl and aryl groups are substituted and are selected from the group consisting of alkylsiloxane, alkylether, arylalkylether, alkylarylene ether, alkylene ether, alkyl thioether, alkylene thioether, alkyl amine, dialkyl amine, dialkyl amine oxide, triakyl ammonium, diaryl amine, dialkyl phosphine, diaryl phosphine, dialkyl phosphine oxide, diaryl phosphine oxide, and dialkyl phosphate.
7. The composition of claim 1 , wherein A —OCH 2 —, B=—O—CH 2 —, R=—CH 2 O—C 8 H 18 and, C=—OH.
8. The composition of claim 1 , wherein A=—OCH 2 —, B=—OCH 2 —, C=—C 6 H 13 , and R=—OC 6 H 5 .
9. A process for preparing the water soluble or water swellable polyurethane of claim 1 comprising the steps of:
a) reacting a water soluble or water swellable polymer backbone with a catalyzing agent thereby activating the polymer backbone and providing a reaction mass;
b) adding at least one oligomerizing hydrophobic monomer to the reaction mass; and
c) polymerizing the reaction mass at sufficient temperature and for a sufficient time in order to add at least one oligomerizing hydrophobic monomer to the polymer backbone as end groups,
wherein the water soluble or water swellable polyurethane is free of internal pendant hydrophobes.
10. The process of claim 9 , wherein the oligomerizing hydrophobic monomers are selected from the group consisting of alkyl and aryl moieties containing a polymerizable cyclic monomer wherein the blocks are two or more units of the same or different hydrophobic monomers.
11. The process of claim 10 , wherein the oligomerizing hydrophobic monomer is selected from alkyl moieties containing a polymerizable cyclic monomer where the alkyl group has 1 to 40 carbons.
12. The process of claim 10 , wherein the hydrophobic group is selected from aryl moieties containing a polymerizable cyclic monomer where the aryl has 6 to 40 carbons.
13. The process of claim 9 , wherein the polymer prepared by the process has a weight average molecular weight with an upper limit of about 10,000,000.
14. The process of claim 9 , wherein the polymer prepared by the process has a weight average molecular weight with a lower limit of about 400.
15. The process of claim 10 , wherein the oligomeric hydrophobe blocks are oligomers of a polymerizable cyclic monomer or a mixture thereof bearing alkyl or aryl groups with the total number of carbons being from 1 to 100.
16. The process of claim 10 , wherein the polymerizable cyclic monomers are selected from the group consisting of alkyl glycidyl ethers, aryl glycidyl ethers, alkyl epoxide, aryl alkyl epoxide, alkyl oxazoline, aryl oxazoline, and mixture thereof.
17. An aqueous protective coating composition comprising (a) the composition of claim 1 , (b) a colorant, and (c) a film forming latex, wherein the viscosity of the coating composition remains unchanged or has an insignificant loss as compared to when using conventional rheology modifiers upon adding a colorant.
18. The aqueous protective coating composition of claim 17 , wherein the composition is a latex paint.
19. The aqueous protective coating composition of claim 17 , wherein the latex is selected from the group consisting of acrylics, vinyl acrylics, and styrene.
20. The aqueous protective coating composition of claim 19 , wherein the latex paint has a pigment volume concentration of from about 15 to about 80.
21. An aqueous protective coating composition comprising a) the polymer composition of claim 1 , b) at least one thickener selected from the group consisting of HEUR, HASE, cellulose derivative, and polyacetalpolyether, c) a colorant, and d) a film forming latex.
22. The aqueous protective coating composition of claim 21 , wherein the cellulose derivative is selected from the group consisting of hydroxyethylcellulose (HEC), hydroxypropyl cellulose (HPC), methylcellulose (MC), carboxymethylcellulose (CMC), methylhydroxy ethylcellulose (MHEC), ethylhydroxyethylcellulose (EHEC), and hydrophobically modified hydroxyethylcellulose (HMHEC).
23. The composition of claim 1 , wherein the upper limit of the weight average molecular weight of the polymer is about 10,000,000.
24. The composition of claim 1 , wherein the lower limit of the weight average molecular weight of the polymer is about 400.