IP Library Granted Patent US 8,119,091
Granted Patent B2
US 8,119,091 · App. 12/488,230 · Granted Feb 21, 2012

Carbon dioxide capture

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Quick Facts
Patent No.
US 8,119,091
App. No.
12/488,230
Granted
Feb 21, 2012
Kind
B2
Abstract

A method of carbon dioxide capture is disclosed. In a step (a) anhydrous sodium carbonate is separated from a first aqueous solution formed by reacting carbon dioxide and an aqueous solution of sodium hydroxide. In step (b) the anhydrous sodium carbonate is treated by causticization to generate carbon dioxide and sodium hydroxide. The first aqueous solution of step (a) is formed by scrubbing a gas containing carbon dioxide with an aqueous solution of sodium hydroxide.

Claims (43)

1. A method, comprising:

separating a hydrate of sodium carbonate from a first aqueous solution formed by reacting carbon dioxide and sodium hydroxide, wherein the first aqueous solution includes sodium hydroxide and sodium carbonate;

dissolving the hydrate of sodium carbonate in a second aqueous solution that includes sodium hydroxide and sodium carbonate, wherein the dissolving occurs in the presence of sodium penta-titanate added to the second aqueous solution;

heating the second aqueous solution to at least a transition temperature of monohydrate sodium carbonate and anhydrous sodium carbonate precipitation to produce anhydrous sodium carbonate, wherein the transition temperature is less than the boiling point of water at standard atmospheric pressure and wherein the sodium penta-titanate hydrolyzes to form sodium tri-titanate and sodium hydroxide; and

causticizing the produced anhydrous sodium carbonate to generate carbon dioxide and sodium hydroxide.

2. A method of claim 1 , wherein the causticizing comprises:

reacting the anhydrous sodium carbonate with sodium tri-titanate to produce carbon dioxide gas and sodium penta-titanate; and

regenerating sodium hydroxide and sodium tri-titanate from the sodium penta-titanate.

3. A method of claim 2 , in which reacting with sodium tri-titanate is carried out at temperatures at or above the melting point of anhydrous sodium carbonate.

4. A method of claim 1 , in which the first aqueous solution is formed by scrubbing a gas containing carbon dioxide with an aqueous solution of sodium hydroxide.

5. A method of claim 2 , further comprising:

separating additional anhydrous sodium carbonate solution formed by reacting additional carbon dioxide with the sodium hydroxide remaining in the first aqueous solution after the first separation of anhydrous sodium carbonate; and

causticizing the additional anhydrous sodium carbonate to generate carbon dioxide and sodium hydroxide.

6. A method of claim 5 , further comprising hydrolyzing the sodium penta-titanate.

7. A method of claim 1 , in which the concentration of sodium carbonate in the first aqueous solution is lower than the concentration of sodium carbonate in the second aqueous solution.

8. A method of any claim 1 , in which separating further comprises cooling the first aqueous solution to separate the hydrate of sodium carbonate from the first aqueous solution.

9. A method of claim 1 , in which the anhydrous sodium carbonate is produced at elevated pressure.

10. A method of claim 1 , in which the hydrate of sodium carbonate comprises sodium carbonate decahydrate.

11. A method of claim 1 , in which the pH of the first aqueous solution is high enough during causticizing to reduce co-crystallization of sodium bicarbonate.

12. A method of claim 1 , in which the causticizing occurs in the presence of at least 10% carbon dioxide.

13. A method of claim 1 in which the causticizing occurs in the presence of steam.

14. A method comprising:

(a) scrubbing a gas that includes carbon dioxide with an aqueous solution of sodium hydroxide to react the carbon dioxide to form a first aqueous solution that includes sodium hydroxide and sodium carbonate;

(b) separating anhydrous sodium carbonate from the first aqueous solution, the separating comprising:

separating a hydrate of sodium carbonate from the first aqueous solution;

dissolving the hydrate of sodium carbonate in a second aqueous solution that includes sodium hydroxide and sodium carbonate, wherein the dissolving occurs in the presence of sodium penta-titanate added to the second aqueous solution;

heating the second aqueous solution to at least a transition temperature of monohydrate sodium carbonate and anhydrous sodium carbonate precipitation to produce anhydrous sodium carbonate, wherein the transition temperature is less than the boiling point of water at standard atmospheric pressure and wherein the sodium penta-titanate hydrolyzes to form sodium tri-titanate and sodium hydroxide; and

(c) treating the anhydrous sodium carbonate by causticization to generate carbon dioxide and sodium hydroxide.

15. A method of claim 14 further comprising: treating the anhydrous sodium carbonate by causticization with sodium tri-titanate to generate carbon dioxide and sodium hydroxide.

16. A method comprising:

(a) scrubbing a gas that includes carbon dioxide with an aqueous solution of alkali metal hydroxide resulting in a first aqueous solution that includes alkali metal carbonate and the alkali metal hydroxide;

(b) separating anhydrous alkali metal carbonate from the first aqueous solution, the separating comprising:

separating a hydrate of alkali metal carbonate from the first aqueous solution;

dissolving the hydrate of alkali metal carbonate in a second aqueous solution that includes alkali metal hydroxide and alkali metal carbonate, wherein the dissolving occurs in the presence of sodium penta-titanate added to the second aqueous solution;

heating the second aqueous solution to at least a transition temperature of monohydrate alkali metal carbonate and anhydrous alkali metal carbonate precipitation to produce anhydrous alkali metal carbonate, wherein the transition temperature is less than the boiling point of water at standard atmospheric pressure and wherein the sodium penta-titanate hydrolyzes to form sodium tri-titanate and alkali metal hydroxide; and

(c) treating the anhydrous alkali metal carbonate by causticization to generate carbon dioxide and alkali metal hydroxide.

17. A method comprising:

(a) scrubbing a gas that includes carbon dioxide with an aqueous solution of sodium hydroxide to react the carbon dioxide to form a first aqueous solution that includes sodium hydroxide and sodium carbonate;

(b) separating anhydrous sodium carbonate from the first aqueous solution, the separating comprising:

separating a hydrate of sodium carbonate from the first aqueous solution;

dissolving the hydrate of sodium carbonate in a second aqueous solution that includes sodium hydroxide and sodium carbonate, wherein the dissolving occurs in the presence of sodium penta-titanate added to the second aqueous solution;

heating the second aqueous solution to at least a transition temperature of monohydrate sodium carbonate and anhydrous sodium carbonate precipitation to produce anhydrous sodium carbonate, wherein the transition temperature is less than the boiling point of water at standard atmospheric pressure and wherein the sodium penta-titanate hydrolyzes to form sodium tri-titanate and sodium hydroxide; and

(c) treating the anhydrous sodium carbonate by causticization to generate carbon dioxide and sodium hydroxide, wherein the carbon dioxide that is formed exclusively comes from the scrubbed gas.

Assignments (5)
CHANGE OF NAME Recorded Feb 28, 2024
From: CARBON ENGINEERING LTD.
To: CARBON ENGINEERING ULC
Reel/Frame 066593/0551 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2018
From: CARBON ENGINEERING LIMITED PARTNERSHIP
To: CARBON ENGINEERING LTD.
Reel/Frame 045062/0077 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2011
From: KEITH, DAVID; MAHMOUDKHANI, MARYAM
To: C12 EQUITY LTD.
Reel/Frame 025645/0923 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2011
From: C12 EQUITY LTD.
To: CARBON ENGINEERING LIMITED PARTNERSHIP
Reel/Frame 025645/0941 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2009
From: KEITH, DAVID; MAHMOUDKHANI, MARYAM
To: 1446881 ALBERTA LTD.
Reel/Frame 022925/0783 →