IP Library Granted Patent US 8,581,096
Granted Patent B2
US 8,581,096 · App. 12/490,915 · Granted Nov 12, 2013

Gel electrolytes for dye sensitized solar cells

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Quick Facts
Patent No.
US 8,581,096
App. No.
12/490,915
Granted
Nov 12, 2013
Kind
B2
Abstract

Replacing liquid electrolytes with solid or quasi-solid electrolytes facilitates the production of photovoltaic cells using continuous manufacturing processes, such as roll-to-roll or web processes, thus creating inexpensive, lightweight photovoltaic cells using flexible plastic substrates.

Claims (33)

1. An electrolyte composition adapted for use in a solar cell, the electrolyte composition comprising:

an ionic liquid comprising an imidazolium iodide;

a gelling compound comprising a metal ion; and

an organic compound cross-linked by the metal ion at a plurality of sites;

wherein

the organic compound is selected from the group consisting of poly(4-vinyl pyridine), poly(2-vinyl pyridine), polyurethanes, and polyamides; and

the composition is a gel.

2. The electrolyte composition of claim 1 , wherein the metal ion comprises a lithium ion.

3. The electrolyte composition of claim 1 , wherein the gelling compound is a lithium salt.

4. The electrolyte composition of claim 3 , wherein the lithium salt has the formula LiX, wherein X is an iodide, bromide, chloride, perchlorate, thiocyanate, trifluoromethyl sulfonate, or hexafluorophosphate.

5. The electrolyte composition of claim 2 , further comprising iodine at a concentration of at least about 0.05 M.

6. The electrolyte composition of claim 1 , further comprising:

an amount of water ranging from 0 to 10 wt %;

iodine at a concentration of at least 0.05 M; and

optionally, methyl-benzimidazole;

wherein the composition comprises at least about 90 wt % of the ionic liquid.

7. The electrolyte composition of claim 6 , wherein the ionic liquid is selected from the group consisting of butylmethylimidazolium iodide, propylmethylimidazolium iodide, hexylmethylimidazolium iodide and combinations thereof.

8. The electrolyte composition of claim 6 , wherein the gelling compound is LiCl.

9. The electrolyte composition of claim 8 , wherein the amount of LiCl is between about 1 wt % LiCl and 6 wt % LiCl.

10. The electrolyte composition of claim 8 , wherein the amount of LiCl is at least about 1 wt % LiCl.

11. The electrolyte composition of claim 8 , wherein the amount of LiCl is less than about 6 wt % LiCl.

12. The electrolyte composition of claim 6 , wherein the gelling compound is LiI.

13. The electrolyte composition of claim 12 , wherein the amount of LiI is between about 1 wt % LiI and 6 wt % LiI.

14. The electrolyte composition of claim 12 , wherein the amount of LiI is at least about 1 wt % LiI.

15. The electrolyte composition of claim 12 , wherein the amount of LiI is less than about 6 wt % LiI.

16. A method of gelling an electrolyte solution for use in a dye-sensitized solar cell, the method comprising the steps of:

providing an organic compound, an ionic liquid comprising an imidazolium iodide, and a gelling compound comprising a metal ion; and

mixing the organic compound with the gelling compound thereby forming a gel comprising the organic compound cross-linked by the metal ion at a plurality of sites;

wherein the organic compound is selected from the group consisting of poly(4-vinyl pyridine), poly(2-vinyl pyridine), polyurethanes, and polyamides.

17. The method of claim 16 , wherein the steps are performed at a temperature below 50° C.

18. The method of claim 16 , wherein the steps are performed at standard pressure.

19. The method of claim 16 , wherein the electrolyte solution has a gelling rate controlled by changing a concentration of counter ions in the electrolyte solution.

20. The method of claim 16 , wherein the metal ion is a lithium ion.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2013
From: KONARKA TECHNOLOGIES, INC.
To: MERCK KGAA
Reel/Frame 029717/0048 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2013
From: MERCK KGAA
To: MERCK PATENT GMBH
Reel/Frame 029717/0065 →
SECURITY AGREEMENT Recorded Oct 26, 2011
From: KONARKA TECHNOLOGIES, INC.
To: TOTAL GAS & POWER USA (SAS)
Reel/Frame 027465/0192 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2009
From: CHITTIBABU, KETHINNI G.; HADJIKYRIACOU, SAVVAS
To: KONARKA TECHNOLOGIES, INC.
Reel/Frame 023378/0680 →