Method for production of an antenna core
View Patent ↗An antenna core comprises a flexible stack of a plurality of oblong soft-magnetic strips consisting of an amorphous or nanocrystalline alloy. The strips of said antenna core are separated from one another by an electrically insulating film each. The amorphous or nanocrystalline alloy has a magnetostriction value lambdas in the range of +4<.>10<−6> to −4<.>10<−6> and a linear BH loop. The coefficient of induction L of the antenna core changes at 60 kHz at a center distortion by 25% of its length by less than 10% and the quality Q of the antenna core is >=10 at 60 kHz.
1. A method for production of an antenna core, the method comprising the steps of:
forming a plurality of soft magnetic alloy bands by a process including:
casting each of a plurality of amorphous alloy bands, the casting process including a rapid solidification technique; and
setting one or more soft magnetic properties of the amorphous alloy bands by means of a heat treatment in a magnetic field;
winding the plurality of soft magnetic alloy bands together with an electrically insulating foil to form a toroid, in which each individual band layer is insulated from adjacent band layers by the foil; and
separating the wound toroid at one site and unfolding and reshaping the wound toroid into an elongated antenna core.
2. The method according to claim 1 , comprising the following additional step of: stabilizing the elongated antenna core mechanically to a wound package.
3. The method according to claim 1 , further comprising:
positioning the elongated antenna core between two rectangular flat bars, and
winding the two rectangular flat bars and the elongated antenna core with adhesive tape to form a rod-like wound package.
4. The method according to claim 1 , further comprising applying a plastic to the elongated antenna core to form a rod-like wound package, wherein applying the plastic includes impregnation with a resin or recasting.
5. The method according to claim 1 , further comprising:
inserting into a mold the elongated reshaped antenna core positioned between two fiber mats preimpregnated with casting resin; and
heating the mold to form a rod-like wound package.
6. The method according to claim 1 , wherein recesses that accommodate the winding wires for the antenna winding are introduced to the edges of the antenna core.
7. The method according to claim 6 , wherein the recesses are introduced regularly, so that the spacing and position of the windings of the antenna winding are exactly defined.