Method for processing vegetables having core and leafy ends
View Patent ↗A leafy vegetable having a core end and a leafy end is processed after being harvested. The harvested leafy vegetable is transported to a trim area on a conveyor. A first cutting implement located in the trim area trims a portion of the core end. A second cutting implement located in the trim area trims a portion of the leafy end. The first and second cutting implements are spaced a set distance apart, which defines an amount of the leafy vegetable remaining after the portions of the core and leafy ends are trimmed. As the portions of the core and leafy ends of the leafy vegetable are being trimmed by the first and second cutting implements, a set of one or more nozzles located in the trim area sprays a rinsing liquid on cut sites on the leafy vegetable to rinse off natural juices exuding from the cut sites.
1. A mechanical method of processing a leafy vegetable after being harvested, the leafy vegetable having a core end and a leafy end, the method comprising:
transporting the leafy vegetable through a trim area using a first conveyor and a second conveyor, wherein the second conveyor is disposed adjacent and parallel to the first conveyor;
trimming a portion of the core end using a first cutting implement in the trim area, wherein the second conveyer extends into the trim area and adjacent the first cutting implement;
trimming a portion of the leafy end using a second cutting implement, wherein the first and second cutting implements are spaced a set distance apart, wherein the set distance defines an amount of the leafy vegetable remaining after the portions of the core and leafy ends are trimmed, wherein the first conveyor extends through the trim area and between the first and second cutting implements, wherein the first and second conveyors have cleats, wherein the leafy vegetable is held between two cleats of each of the first and second conveyors with the core end held on the second conveyor to reduce twisting of the leafy vegetable while the portion of the core end is trimmed by the first cutting implement, and wherein the second conveyer clears the trimmed portion of the core end from the first cutting implement; and
while the portions of the core and leafy ends of the leafy vegetable are being trimmed, spraying a rinsing liquid on cut sites on the portions of the core and leafy ends of the leafy vegetable being trimmed to rinse off natural juices exuding from the cut sites.
2. The method of claim 1 , further comprising:
spraying the rinsing liquid on the first and second cutting implements as the portions of the core and leafy ends are trimmed by the first and second cutting implements.
3. The method of claim 1 , wherein the portions of the core and leafy ends are simultaneously trimmed using the first and second cutting implements.
4. The method of claim 1 , wherein the rinsing liquid is simultaneously sprayed on cut sites on the portions of the core and leafy ends as the portions of the core and leafy ends are being trimmed by the first and second cutting implements.
5. The method of claim 1 , further comprising:
after the portions of the core and leafy ends of the leafy vegetable have been trimmed, transporting the leafy vegetable to a post-trim area; and
spraying rinsing liquid on the cut sites in the post-trim area.
6. The method of claim 1 , wherein the first and second conveyors and the first and second cutting implements are attached to a frame, and further comprising:
moving the frame through a field where leafy vegetables are harvested; and
after harvesting a leafy vegetable from the field, loading the leafy vegetable onto the first and second conveyors.
7. The method of claim 1 , wherein the first and second conveyors and the first and second cutting implements are integrated into a processing line, and further comprising:
after trimming the portions of the core and leafy ends of the leafy vegetable, cutting the remaining portions of the leafy vegetable in a cut area of the processing line;
washing and drying the cut portions of the leafy vegetable in a wash and dry area of the processing line; and
packaged for market the washed and dried portions of the leafy vegetable in a packaging area of the processing line.
8. A mechanical method of processing a leafy vegetable after being harvested, the leafy vegetable having a core end and a leafy end, the method comprising:
transporting the leafy vegetable through a trim area using a first conveyor and a second conveyor, wherein the second conveyor is disposed adjacent and parallel to the first conveyor;
trimming a portion of the core end using a first cutting implement in the trim area, wherein the second conveyer extends into the trim area and adjacent the first cutting implement; and
trimming a portion of the leafy end using a second cutting implement, wherein the first and second cutting implements are spaced a set distance apart, wherein the set distance defines an amount of the leafy vegetable remaining after the portions of the core and leafy ends are trimmed, wherein the first conveyor extends through the trim area and between the first and second cutting implements, wherein the first and second conveyors have cleats, wherein the leafy vegetable is held between two cleats of each of the first and second conveyors with the core end held on the second conveyor to reduce twisting of the leafy vegetable while the portion of the core end is trimmed by the first cutting implement, and wherein the second conveyer clears the trimmed portion of the core end from the first cutting implement.
9. The method of claim 8 , further comprising:
spraying a rinsing liquid on cut sites on the portions of the core and leafy ends of the leafy vegetable being trimmed to rinse off natural juices exuding from the cut sites.
10. The method of claim 8 , further comprising:
spraying a rinsing liquid on the first and second cutting implements as the portions of the core and leafy ends are trimmed by the first and second cutting implements.
11. The method of claim 8 , wherein the portions of the core and leafy ends are simultaneously trimmed using the first and second cutting implements.
12. The method of claim 8 , further comprising:
after the portions of the core and leafy ends of the leafy vegetable have been trimmed, transporting the leafy vegetable to a post-trim area; and
spraying rinsing liquid on the cut sites in the post-trim area.
13. The method of claim 8 , wherein the first and second conveyors and the first and second cutting implements are attached to a frame, and further comprising:
moving the frame through a field where leafy vegetables are harvested; and
after harvesting a leafy vegetable from the field, loading the leafy vegetable onto the first and second conveyors.
14. The method of claim 8 , wherein the first and second conveyors and the first and second cutting implements are integrated into a processing line, and further comprising:
after trimming the portions of the core and leafy ends of the leafy vegetable, cutting the remaining portions of the leafy vegetable in a cut area of the processing line;
washing and drying the cut portions of the leafy vegetable in a wash and dry area of the processing line; and
packaged for market the washed and dried portions of the leafy vegetable in a packaging area of the processing line.
15. A mechanical method of processing a leafy vegetable after being harvested, the leafy vegetable having a core end and a leafy end, the method comprising:
obtaining the leafy vegetable after the leafy vegetable has been harvested from a field; and
loading the leafy vegetable onto a first conveyor and a second conveyor,
wherein the second conveyor is disposed adjacent and parallel to the first conveyor,
wherein the first conveyor and the second conveyor have cleats,
wherein the leafy vegetable is loaded between two cleats of each of the first and second conveyors with the core end held on the second conveyor,
wherein the first and second conveyors transport the leafy vegetable through a trim area,
wherein a portion of the core end is trimmed using a first cutting implement in the trim area, wherein the second conveyer extends into the trim area and adjacent the first cutting implement,
wherein a portion of the leafy end is trimmed using a second cutting implement in the trim area,
wherein the first and second cutting implements are spaced a set distance apart,
wherein the set distance defines an amount of the leafy vegetable remaining after the portions of the core and leafy ends are trimmed,
wherein the first conveyor extends through the trim area and between the first and second cutting implements,
wherein the leafy vegetable is held between two cleats of each of the first and second conveyors to reduce twisting of the leafy vegetable while the portion of the core end is trimmed by the first cutting implement, and
wherein the second conveyer clears the trimmed portion of the core end from the first cutting implement.
16. The method of claim 15 , wherein a rinsing liquid is sprayed on cut sites on the portions of the core and leafy ends of the leafy vegetable being trimmed to rinse off natural juices exuding from the cut sites.
17. The method of claim 15 , wherein the portions of the core and leafy ends are simultaneously trimmed using the first and second cutting implements.
18. The method of claim 15 , wherein, after the portions of the core and leafy ends of the leafy vegetable have been trimmed, transporting the leafy vegetable to a post-trim area, and wherein rinsing liquid is sprayed on the cut sites in the post-trim area.
19. The method of claim 15 , wherein the first and second conveyors and the first and second cutting implements are attached to a frame, and further comprising:
moving the frame through a field where leafy vegetables are harvested.
20. The method of claim 15 wherein the first and second conveyors and the first and second cutting implements are integrated into a processing line,
wherein, after trimming the portions of the core and leafy ends of the leafy vegetable, the remaining portions of the leafy vegetable are cut in a cut area of the processing line;
wherein, the cut portions of the leafy vegetable are washed and dried in a wash and dry area of the processing line; and
wherein the washed and dried portions of the leafy vegetable are packaged for market in a packaging area of the processing line.