IP Library Granted Patent US 8,933,526
Granted Patent B2
US 8,933,526 · App. 12/503,390 · Granted Jan 13, 2015

Nanostructured functional coatings and devices

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Quick Facts
Patent No.
US 8,933,526
App. No.
12/503,390
Granted
Jan 13, 2015
Kind
B2
Abstract

An article including a nanostructured functional coating disposed on a substrate is described. The functional coating is characterized by both anti-reflection properties and down-converting properties. Related optoelectronic devices are also described.

Claims (38)

1. An article, comprising:

a substrate;

a multi-layer structure disposed on a surface of the substrate; and

a nanostructured functional coating disposed on an electromagnetic radiation-receiving surface of the substrate, wherein the electromagnetic radiation-receiving surface is opposite to the surface on which the multi-layer structure is disposed, wherein the nanostructured functional coating is characterized by both anti-reflection properties and down-converting properties, wherein the nanostructured functional coating comprises an anti-reflection layer, wherein the anti-reflection layer comprises an array of nanostructures, wherein the nanostructured functional coating comprises a down-converting material present in the form of nanostructures selected from nanowires and nanorods extending substantially perpendicular to the surface of the substrate;

wherein the article is a photovoltaic device.

2. The article of claim 1 , wherein the anti-reflection layer has a uniform refractive index.

3. The article of claim 1 , wherein the anti-reflection layer has a graded refractive index in a direction substantially perpendicular to the substrate.

4. The article of claim 1 , wherein the anti-reflection layer comprises a lower region in contact with the substrate, and an upper region substantially opposite the lower region, and the refractive index of the array varies from a value, in the lower region, that substantially matches the refractive index of the substrate, to a higher value or a lower value, in a direction extending from the lower region to the upper region.

5. The article of claim 1 , wherein the anti-reflection layer comprises a transparent conductive material.

6. The article of claim 5 , wherein the transparent conductive material comprises a transparent conductive oxide, sulfide, phosphide, telluride, arsenide, nitride, or combination thereof.

7. The article of claim 1 , wherein the anti-reflection layer comprises a transparent non-conductive crystalline material.

8. The article of claim 1 , wherein the anti-reflection layer comprises a transparent non-conductive non-crystalline material.

9. The article of claim 1 , wherein the down-converting material comprises a host and a dopant.

10. The article of claim 9 , wherein the host comprises a material selected from the group consisting of oxides, sulfides, borates, phosphates, silicates, flourides and oxyflourides, nitrides and oxynitrides, halides or combinations thereof.

11. The article of claim 9 , wherein the dopant comprises a rare-earth ion, a transition metal ion, or a lanthanide ion.

12. The article of claim 1 , wherein the size of the nanostructures is in a range of from about 1 nanometer to about 500 nanometers.

13. The article of claim 12 , wherein the size of the nanostructures is in a range of from about 10 nanometers to about 100 nanometers.

14. The article of claim 1 , wherein the nanostructured functional coating comprises an anti-reflection layer; and the nanostructures are embedded within the anti-reflection layer.

15. The article of claim 1 , wherein the nanostructured functional coating comprises an anti-reflection layer; and the nanostructures are disposed below the anti-reflection layer.

16. The article of claim 1 , wherein the nanostructures in the anti-reflection layer are spaced from each other to form voids in the array of nanostructures, and down-converting nanostructures are located in substantially all of the voids of the array of nano structures.

17. The article of claim 1 , wherein the down-converting material is present in crystalline form.

18. The article of claim 17 , wherein the down-converting material comprises an array of nanostructures, each nanostructure having a substantially uniform cross-sectional area.

19. The article of claim 17 , wherein the down-converting material comprises an array of nanostructures, each nanostructure having a graded cross-sectional area.

20. An optoelectronic device, comprising:

a substrate;

a multi-layer structure disposed on a surface of the substrate; and

a nanostructured functional coating disposed on an electromagnetic radiation-receiving surface of the substrate wherein the electromagnetic radiation-receiving surface is opposite to the surface on which the multi-layer structure is disposed, wherein the nanostructured functional coating is characterized by both anti-reflection properties and down-converting properties, wherein the nanostructured functional coating comprises an anti-reflection layer, wherein the anti-reflection layer comprises an array of nanostructures, wherein the nanostructured functional coating comprises a down-converting material present in the form of nanostructures selected from nanowires and nanorods extending substantially perpendicular to the surface of the substrate;

wherein the optoelectronic device is a photovoltaic device.

21. The optoelectronic device of claim 20 , wherein the multi-layer structure comprises one selected from the group consisting of a PN-junction, a hetero-junction, a quantum well, and a superlattice.

22. An article, comprising:

a substrate;

a multi-layer structure disposed on a surface of the substrate; and

A nanostructured functional coating disposed on an electromagnetic radiation receiving surface of the substrate, wherein the electromagnetic radiation receiving surface is opposite to the surface on which the multi-layer structure is disposed, the nanostructured functional coating comprising an anti-reflection layer characterized by both anti-reflection properties and down-converting properties, the anti-reflection layer comprising an array of nanostructures comprising a down-converting material, wherein substantially all of the nanostructures extend substantially perpendicular to the surface of the substrate;

wherein the article is a photovoltaic device.

23. The article of claim 22 , wherein substantially all of the nanostructures are selected from nanowires and nanorods, such that substantially all of the nanostructures have a substantially uniform cross-sectional area.

24. The article of claim 22 , wherein substantially all of the nanostructures have a non-uniform cross-sectional area such that substantially all of the nanostructures are one of pyramidal and conical in shape.

25. The article of claim 24 , wherein substantially all of the nanostructures of pyramidal and conical shape include an internal angle between about 20 degrees and about 40 degrees.

26. The article of claim 22 , wherein the array of nanostructures is arranged periodically on the surface of the substrate with a period smaller than a wavelength of electromagnetic radiation received on the radiation receiving surface of the substrate.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN.BHD.
Reel/Frame 031581/0457 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2009
From: TSAKALAKOS, LOUCAS; BUTTERFIELD, ERIC GARDNER; SRIVASTAVA, ALOK MANI; KOREVAAR, BASTIAAN ARIE
To: GENERAL ELECTRIC COMPANY
Reel/Frame 022958/0944 →