Method and arrangement for treating bags to be filled with a product prior to filling the bags with a product
The present application disclosed a method for sterilizing flexible containers using a flexible container sterilizing arrangement. Such containers may comprise bags, pouches, or similar containers. The method comprises moving container material, using a conveying arrangement of the flexible container sterilizing arrangement, through an entry port into a housing of the flexible container sterilizing arrangement. The entry port is formed by a container-material sterilizing device.
1. A method of sterilizing flexible containers, which containers comprise bags, pouches, or similar containers, using a flexible container sterilizing arrangement, said method comprising the steps of:
moving container material, using a conveying arrangement of said flexible container sterilizing arrangement, through an entry port into a housing of said flexible container sterilizing arrangement, which entry port is formed by a container-material sterilizing device;
emitting pulses of ultraviolet radiation, using said container-material sterilizing device, and thereby treating, with ultraviolet radiation, one or both sides of said container material passing through said container-material sterilizing device;
directing a flow of gas out of said housing through said entry port parallel or substantially parallel to the container material and in a direction opposite the direction of movement of said container material into said housing;
forming said treated container material into flexible containers using a container-material forming unit of said flexible container sterilizing arrangement;
filling and sealing the flexible containers using a container filling unit of said flexible container sterilizing arrangement; and
moving the flexible containers through an exit port of said housing and out of said flexible container sterilizing arrangement with said conveying arrangement.
2. The method according to claim 1 , wherein said step of emitting pulses of ultraviolet radiation comprises emitting pulses of ultraviolet radiation in the range of 100 microseconds to 500 microseconds in duration.
3. The method according to claim 2 , wherein said method comprises sterilizing container material by destroying bacteria, fungus spores, and viruses, using solely pulses of ultraviolet radiation.
4. The method according to claim 3 , wherein said step of directing a flow of gas out of said housing through said entry port comprises:
flowing gas through a gas line connected to said entry port;
flowing said gas out of a gas outlet positioned at said entry port;
flowing said gas into said entry port;
flowing said gas through said entry port, in a direction substantially parallel to the direction of movement of said container material into said housing, and then out of said entry port; and
producing a cooling effect, with said gas from said gas line, on the container material being moved through said entry port while the container material is being treated with ultraviolet radiation, and inhibiting movement, with said gas from said gas line, of microorganisms, viruses, and spores from the environment into said housing.
5. The method according to claim 2 , wherein said step of emitting pulses of ultraviolet radiation comprises emitting pulses of ultraviolet radiation in the range of 10,000 to 50,000 watts/cm 2 .
6. The method according to claim 5 , wherein said method further comprises:
flowing gas through gas inlets into the interior of said flexible container sterilizing arrangement; and
pressurizing the interior of said flexible container sterilizing arrangement to a pressure higher than the ambient pressure outside said flexible container sterilizing arrangement, and thereby causing said flow of gas through said entry port.
7. The method according to claim 6 , wherein said step of flowing gas comprises directing a flow of said gas out through said exit port, which said gas is sterilized gas.
8. The method according to claim 5 , wherein said step of directing a flow of gas out of said housing through said entry port comprises:
flowing gas through a gas line connected to said entry port;
flowing said gas out of a gas outlet positioned at said entry port;
flowing said gas into said entry port;
flowing said gas through said entry port, in a direction substantially parallel to the direction of movement of said container material into said housing, and then out of said entry port; and
producing a cooling effect, with said gas from said gas line, on the container material being moved through said entry port while the container material is being treated with ultraviolet radiation, and inhibiting movement, with said gas from said gas line, of microorganisms, viruses, and spores from the environment into said housing.
9. The method according to claim 1 , wherein said step of emitting pulses of ultraviolet radiation comprises emitting pulses of ultraviolet radiation in the range of 250 microseconds to 350 microseconds in duration.
10. The method according to claim 9 , wherein said step of emitting pulses of ultraviolet radiation comprises emitting pulses of ultraviolet radiation in the range of 15,000 to 25,000 watts/cm 2 .
11. The method according to claim 10 , wherein said method comprises sterilizing container material by destroying bacteria, fungus spores, and viruses, using solely pulses of ultraviolet radiation.
12. The method according to claim 10 , wherein said step of directing a flow of gas out of said housing through said entry port comprises:
flowing gas through a gas line connected to said entry port;
flowing said gas out of a gas outlet positioned at said entry port;
flowing said gas into said entry port;
flowing said gas through said entry port, in a direction substantially parallel to the direction of movement of said container material into said housing, and then out of said entry port; and
producing a cooling effect, with said gas from said gas line, on the container material being moved through said entry port while the container material is being treated with ultraviolet radiation, and inhibiting movement, with said gas from said gas line, of microorganisms, viruses, and spores from the environment into said housing.
13. The method according to claim 9 , wherein said step of directing a flow of gas out of said housing through said entry port comprises:
flowing gas through a gas line connected to said entry port;
flowing said gas out of a gas outlet positioned at said entry port;
flowing said gas into said entry port;
flowing said gas through said entry port, in a direction substantially parallel to the direction of movement of said container material into said housing, and then out of said entry port; and
producing a cooling effect, with said gas from said gas line, on the container material being moved through said entry port while the container material is being treated with ultraviolet radiation, and inhibiting movement, with said gas from said gas line, of microorganisms, viruses, and spores from the environment into said housing.
14. The method according to claim 1 , wherein said step of flowing said gas through said entry port comprises cooling, with said gas, the container material being moved through said entry port while the container material is being treated with ultraviolet radiation.
15. The method according to claim 14 , wherein said method further comprises:
flowing said gas through gas inlets into the interior of said housing; and
pressurizing the interior of said housing to a pressure higher than the ambient pressure in an environment outside said housing to cause said flow of gas through said entry port.
16. The method according to claim 15 , wherein said step of flowing said gas through said entry port comprises inhibiting movement, with said gas, of microorganisms, viruses, and spores from the environment into said housing.
17. The method according to claim 1 , wherein said method further comprises:
flowing gas through gas inlets into the interior of said housing; and
pressurizing the interior of said housing to a pressure higher than the ambient pressure outside said housing to cause said flow of gas through said entry port.
18. The method according to claim 1 , wherein said step of forming said treated container material into flexible containers comprises solely forming foil into foil bags or foil pouches.
19. The method according to claim 1 , wherein said method further comprises:
flowing a gas through gas inlets into the interior of said housing;
pressurizing the interior of said housing to a pressure higher than the ambient pressure outside said housing to cause said flow of gas through said entry port;
said step of flowing said gas through said entry port comprises inhibiting movement, with said gas, of microorganisms, viruses, and spores from the environment into said housing; and
said step of forming said treated container material into flexible containers comprises solely forming foil into foil bags or foil pouches.
20. The method according to claim 1 , wherein said step of directing a flow of gas out of said housing through said entry port comprises:
flowing gas through a gas line connected to said entry port;
flowing said gas out of a gas outlet positioned at said entry port;
flowing said gas into said entry port;
flowing said gas through said entry port, in a direction substantially parallel to the direction of movement of said container material into said housing, and then out of said entry port; and
producing a cooling effect, with said gas from said gas line, on the container material being moved through said entry port while the container material is being treated with ultraviolet radiation, and inhibiting movement, with said gas from said gas line, of microorganisms, viruses, and spores from the environment into said housing.