HYDRAULIC TENSIONING UNIT FOR FLEXIBLE DRIVES
A hydraulic tensioner intended for use in chain drives of internal combustion engines. The hydraulic tensioner has a pot-shaped housing in which a piston is elastically suspended against a traction element and guided for longitudinal displacement. A damping device forms a leak gap which serves to damp adjusting movements of the piston. The leak gap is defined by a bushing which is inserted into the housing and, at the same time, guides the piston. During an adjusting movement of the piston towards a pressure chamber filled with a hydraulic fluid, a fractional quantity of the hydraulic fluid is displaced via the leak gap. An adjusting movement of the piston in the opposite direction causes a re-flow of the hydraulic fluid via a one-way valve arranged in the housing.
1 . A hydraulic tensioner used in traction drives, particularly chain drives of internal combustion engines, comprising;
a pot-shaped housing forming a cylinder in which a piston is guided for longitudinal displacement and elastically suspended against a traction element;
a damping device which is configured as a leak gap and damps adjusting movements of the piston;
a hydraulic fluid, particularly a lubricating oil of the internal combustion engine, being able to flow out of a pressure chamber through the leak gap and flow back into the pressure chamber through a one-way valve, wherein
the housing and the piston are manufactured by a deep drawing method and, in an inserted state of the piston in the housing, a securing element forms an end stop for the piston, while the leak gap is formed between the piston and the housing or between the piston and the securing element.
2 . A tensioner according to claim 1 , wherein, after mounting the piston, a bushing, which is positionally fixed in the housing, forms the securing element, and a guiding lash of the piston defines the leak gap between the piston and the bushing.
3 . A tensioner according to claim 2 , wherein a radial step of the piston is configured as an annular portion and forms an end stop for the piston, said the end stop cooperating with a front end of the bushing.
4 . A tensioner according to claim 2 , wherein the bushing is positioned in the housing by an interference fit.
5 . A tensioner according to claim 2 , wherein the bushing is fixed by a connection formed by fusion of materials.
6 . A tensioner according to claim 1 , wherein the securing element is a locking ring that is fixed by positive engagement on the piston and cooperates with a radially stepped end portion of the housing.
7 . A tensioner according to claim 6 , wherein the locking ring is a pre-tensioned circlip and is inserted into an annular groove of the piston.
8 . A tensioner according to claim 6 , wherein the locking ring is a closed steel or plastic ring.
9 . A tensioner according to claim 1 , wherein the one-way valve is a disk valve that is made without chip removal and arranged within the housing.
10 . A tensioner according to claim 9 , wherein the one-way valve comprises an elastically arranged valve plate that cooperates with a supply bore of the housing.
11 . A tensioner according to claim 9 , wherein the one-way valve is a two-piece disk valve comprising a retaining element that is configured as a housing and forms a valve seat and a valve body configured as a disk is guided, secure against loss, in said retaining element.