DOOR PANEL
A door panel that permits formation of small ventilation holes therein while ensuring adequate rigidity is provided. The door panel includes an outer panel, an inner panel, and a perforated ridge-and-furrow plate. The outer panel has openings, and the inner panel has openings. The inner panel is formed by means of press molding so as to have an uneven surface with recessed portions and a raised portion, with the raised portion protruding away from the outer panel and the recessed portions recessed towards and fixed to the inner surface of the outer panel. The perforated ridge-and-furrow plate is attached to the reverse side of the inner panel. The perforated ridge-and-furrow plate is a punching plate that is already provided with numerous small, circular ventilation holes, or with ventilation holes arranged in a mesh or a honeycomb shape. The perforated ridge-and-furrow plate includes alternating furrow portions and ridge portions formed in the region that corresponds to the openings of the inner panel.
1 . A door panel comprising:
an outer panel having an opening;
an inner panel affixed to the inner surface of the outer panel and having an opening; and
a perforated ridge-and-furrow plate affixed to the inner panel and provided, at least in the region that corresponds to the opening of the inner panel, with ventilation holes as well as with a furrow portion and a ridge portion.
2 . A door panel as claimed in claim 1 , wherein:
the perforated ridge-and-furrow plate is formed by shaping a punching plate.
3 . A door panel as claimed in claim 1 , wherein:
the perforated ridge-and-furrow plate further includes a flange portion having a shape that corresponds to the peripheral shape of the opening of the inner panel.