Method to pre-heat natural gas at gas pressure reduction stations
View Patent ↗A method to pre-heat gas at gas Pressure Reducing Stations. A first step involve providing at least one electrical line heater having a flow path for passage of natural gas through electrical heating elements. A second step involves passing the high pressure cold natural gas stream along electrical heating elements and heating it up before de-pressurization. A third step involves the expansion of the high pressure heated gas in a enclosed vessel that houses a gas expander and power generator. The expansion of the gas generates shaft work which is converted into electrical power by the power generator and the expanded low pressure gas cools the power generator. This process results in the recovery of energy to replace the slipstream of natural that is presently used to pre-heat gas at Pressure Reduction Stations.
1. An apparatus to pre-heat gas, comprising:
an electric line heater having electrical heating elements, wherein the electric line heater is connected to a gas inlet configured to allow gas to pass through the gas inlet, and wherein the electric line heater is configured to heat the gas as it flows through the electric line heater;
a turbo gas expander positioned downstream of the electric line heater, wherein the turbo gas expander is configured to rotate in response to gas heated by the electric line heater that enters the turbo gas expander;
a power generator having a rotating input shaft connected to the turbo gas expander, wherein the input shaft is configured to rotate in response to rotation of the turbo gas expander; and
a power connection between the power generator and the electric line heater;
wherein the power generator is configured to provide power to the electric line heater, wherein the electric line heater is configured to preheat gas flowing through the turbo gas expander to prevent formation of hydrates, wherein the rotation of the turbo gas expander is configured to provide input to power the power generator, and wherein the power generator is configured to convert the rotation of the turbo gas expander into a form of electrical energy to power the electric line heater.
2. The apparatus of claim 1 , wherein the electric line heater, the turbo gas expander and the power generator are all positioned in an enclosed vessel providing containment of explosions, the gas inlet being positioned at one end of the vessel and a gas outlet at another end of the vessel, gas flowing to the outlet passing around the power generator, thereby cooling the power generator.