Wear element, and component provided therewith
View Patent ↗A wear element for component subject to abrasive influences, for example in a region of a receiving element for bulk material, includes an element formed by a one-piece, approximately plate-shape molded body made of a wear resistant alloy. The molded body is configured not to be planar in any plane. The molded body has an approximately rectangular cross-section and includes longitudinal sides and lateral sides that are rounded sections flowing into each other.
1. A shovel with a wear element subject to abrasive influence from bulk material, the wear element comprising:
a one-piece molded body comprising a wear-resistant alloy, wherein the molded body includes only non-planar surfaces, is approximately plate-shaped, has an approximately rectangular cross section, and includes longitudinal sides and lateral sides comprising sections having rounded surfaces that flow into each other;
wherein the molded body comprises a first front face disposed opposite a second front face, the first front face having a concave shape that corresponds to a convex outer region of the shovel and is attachable to the convex outer region of the shovel, the second front face having a convex shape that corresponds to a concave inner region of the shovel and is attachable to the concave inner region of the shovel.
2. The shovel according to claim 1 , wherein the molded body, as seen over its height, includes rounded regions that flow into each other.
3. The shovel according to claim 2 , wherein the first front face comprises a recess.
4. The shovel according to claim 3 , wherein the molded body has edge regions that delimit the recess and which are at least in part concave.
5. The shovel according to claim 4 , wherein the second front face is positioned opposite the edge regions, respectively, and the second front face includes additional edge regions that are at least in part convex.
6. The shovel according to claim 5 , further including predetermined symbols inserted during a molding process in an area of at least one of the front faces or the recess.
7. The shovel according to claim 1 , wherein the molded body comprises an alloy including iron, chromium, silicon, molybdenum and vanadium.
8. The shovel according to claim 1 , wherein the molded body comprises tempered steel that can be welded.
9. The shovel according to claim 8 , wherein the molded body has an outer contour with a region including prepared areas for welding seams.
10. The shovel according to claim 1 , wherein the-concave front face has concave edge regions that are welded to the convex outer region of the shovel.
11. The shovel according to claim 1 , wherein the convex front face has convex edge regions that are welded to the concave inner region of the shovel.
12. A method of retrofitting a shovel, the method comprising:
providing a plurality of wear elements having a one-piece molded body comprising a wear-resistant alloy and includes only non-planar surfaces, is approximately plate-shaped, has an approximately rectangular cross section, and includes longitudinal sides and lateral sides comprising sections having rounded surfaces that flow into each other, and with a first front face disposed opposite a second front face, the first front face having a concave shape that corresponds to a convex outer region of the shovel, the second front face having a convex shape that corresponds to a concave inner region of the shovel; and
installing at least one of the wear elements with the concave front face attached to the convex outer region of the shovel.
13. The method of claim 12 , further comprising the step of installing at least one of the wear elements with the convex front face attached to the concave inner region of the shovel.
14. The method of claim 13 , wherein the steps of installing further comprise the step of welding the wear elements to the shovel.
15. A shovel having improved resistance to abrasive influence from bulk material, comprising:
a bucket including a convex outer region and a concave inner region;
a plurality of wear elements comprising a one-piece molded body formed from a wear-resistant alloy, wherein the molded body includes only non-planar surfaces, is approximately plate-shaped, has an approximately rectangular cross section, and includes longitudinal sides and lateral sides comprising sections having rounded surfaces that flow into each other;
wherein the molded body comprises a first front face disposed opposite a second front face, the first front face having a concave shape that corresponds to the convex outer region of the bucket and the second front face having a convex shape that corresponds to the concave inner region of the bucket; and
wherein at least one wear element is attached to the bucket with its concave front face disposed on the convex outer region.
16. The shovel of claim 15 , wherein at least one wear element is attached to the bucket with its convex front face disposed on the concave inner region.